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Blastmaster

®

 Smart Box

4

HAZARD IDENTIFICATIONS

Failure to comply with ANY WARNING listed below could result in death or serious injury.

 

This product is not for use in wet environments. Always use a Ground Fault Interrupter Circuit (GFIC) for 

all electrical power source connections. Use of this product in wet environments could create a shock or 

electrocution hazard.

 

Frozen moisture could cause restrictions and obstructions in pneumatic control lines. Any restriction or 

obstruction in the pneumatic control lines could prevent the proper activation and deactivation of the remote 

control system, resulting in the release of high speed abrasive and compressed air. In conditions where moisture 

may freeze in the control lines an antifreeze injection system approved for this application can be installed.

 

Do not cut, obstruct, restrict or pinch pneumatic control lines. Doing so could prevent the proper activation and 

deactivation of the remote control system, resulting in the release of high speed abrasive and compressed air.

 

Use of Marco remote control switches with other manufacturer’s remote control systems could cause unintended 

activation of remote control systems resulting in the release of high speed abrasive and compressed air. Only 

Marco remote control switches should be used with Marco remote control systems.

 

Always be certain to have secure footing when abrasive blasting. There is a recoil hazard when abrasive blasting 

starts that may cause user to fall and misdirect the abrasive stream at operator or bystander.

 

Never use an abrasive blasting pot or attachments as a climbing device. The person could slip and fall. The 

abrasive blasting pot could become unstable and tip over.

 

For equipment manufactured by entities other than Marco, you must consult the Original Equipment Manufacturer 

operator’s manuals, information, training, instructions and warnings, for the proper and intended use of all 

equipment.

 

Flammable fumes, such as solvent and paint fumes in the work area can present an ignition or explosion hazard 

if allowed to collect in adequate concentrations. To reduce conditions that could result in a fire or an explosion, 

provide adequate ventilation, eliminate all ignition or spark sources, keep the work area free of debris, store 

solvents and solvent contaminated rags in approved containers, follow proper grounding procedures, do not 

plug/unplug power cord or turn on/off power switches when flammable fumes are present, keep a working fire 

extinguisher or provide another fire suppression system in the work area. Cease all operations and correct 

condition if a spark or ignition source is identified during operation.

 

Always depressurize the entire system, disconnect all power sources and lockout/tagout all components before 

any maintenance or troubleshooting is attempted. Failure to comply with the above warning could cause electrical 

shock and inadvertent activation of equipment resulting in death or serious injury.

 

Moving parts can present an area where crushing, pinching, entanglement or amputation may occur. Do not 

place body parts or foreign objects in any area where there are moving parts.

 

Surfaces of heated supply tanks, drums and/or lines as well as the adjoining plumbing may become hot during 

normal use. Do not touch these heated surfaces without proper protection. Deactivate and allow sufficient time for 

all surfaces to cool before attempting any maintenance.

 

High-pressure fluid from gun, hose leaks, or ruptured components can pierce skin and can cause a serious injury 

that may result in amputation. Do not point gun or spray tip at anyone or at any part of the body. Keep clear 

of any leaks or ruptures. Depressurize the entire system before attempting cleaning, inspecting, or servicing 

equipment.

 

Exposure to toxic fluids or fumes may occur during the normal operation of this system.  Before attempting to 

fill, use, or service this system, read SDS’s to know the specific hazards of the fluids you are using. Always use 

proper Personal Protective Equipment when attempting to fill, use, or service this system.

 

The use of this product for any purpose other than originally intended or altered from its original design is 

prohibited.

 

Never hang objects from the abrasive blasting pot handle. Doing so may cause the abrasive blasting pot to 

become unstable and tip over. 

Summary of Contents for BLASTMASTER SMART BOX

Page 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Page 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Page 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Page 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Page 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Page 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Page 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Page 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Page 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Page 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Page 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Page 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Page 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Page 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Page 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Page 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Page 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Page 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Page 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Page 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Page 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Page 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Page 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Page 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Page 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Page 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

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