background image

Blastmaster

®

 Smart Box

23

TROUBLESHOOTING

If the Blastmaster Smart Box does not function properly, check the following:

SYMPTOM (Cause)

ACTION

Blastmaster Smart Box does not 

indicate abrasive blasting pot 

pressurization

(Abrasive blasting pot is not pressurized, 

Light bulb burnt out, improper power 

source, incorrect cord connections)

Ensure abrasive blasting pot is pressurizing 

properly. See abrasive blasting pot 

Operator's Manual. 
Ensure other lights function. 
Ensure Blastmaster Smart Box is connected 

to a 12-Volt DC power supply.
Ensure cord connections are tight and are 

routed correctly.
Contact Marco for further assistance.

Blastmaster Smart Box is not 

recording pressurization time

(Abrasive Blasting Pot is not 

pressurized, Switch broken, Incorrect 

connection to abrasive metering valves, 

Improper power source.)

Ensure abrasive blasting pot is pressurizing 

properly. See abrasive blasting pot 

Operator's Manual.
Check if other switches are functioning 

properly. 
Ensure Blastmaster Smart Box is connected 

to a 12-Volt DC power supply.
Ensure cord connections are tight and are 

routed correctly.
Contact Marco for further assistance.

Blastmaster Smart Box produc-

tion timers do not reset

(Button is stuck, Timer is broken, Key 

switch won't turn)

Ensure you are resetting them properly. See 

Reset Daily Production Timers in Operating 

Instructions.
Check if other reset buttons are functioning 

properly. 
Contact Marco for further assistance.

Blastmaster Smart Box indica-

tor lights are not illuminating

(Switch is broken, Light bulb burnt out, 

Incorrect connection, improper power 

source)

Check if other lights are functioning properly. 
Ensure Blastmaster Smart Box is connected 

to a 12-Volt DC power supply.
Ensure cord connections are tight and are 

routed correctly.
Contact Marco for further assistance.

Blastmaster Smart Box 

pressure display is not reading 

accurately. 

(Display is out of calibration, Transducer 

is not connected, bad transducer)

Calibrate Display. See Calibrate Digital 

Pressure Display. If Display does not 

calibrate, contact Marco for further 

assistance.
Ensure Transducer is connected and not 

damaged.
If Transducer is damaged, contact Marco for 

further assistance.

Blastmaster

®

 Smart 

Box

 Pressure Indicator 

light does not portray 

operating state of the 

abrasive blasting pot. 

Always depressurize 

abrasive blasting pot per 

instructions in abrasive 

blast pot operators 

manual. Failure to 

comply with the above 

warning could result in 

death or serious injury.

W-593

Always depressurize 

the entire system, 

disconnect all power 

sources and lockout/

tagout all components 

before any maintenance 

or troubleshooting is 

attempted. Failure to 

comply with the above 

warning could cause 

electrical shock and 

inadvertent activation of 

equipment resulting in 

death or serious injury.

W-562

Summary of Contents for BLASTMASTER SMART BOX

Page 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Page 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Page 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Page 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Page 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Page 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Page 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Page 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Page 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Page 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Page 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Page 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Page 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Page 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Page 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Page 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Page 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Page 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Page 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Page 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Page 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Page 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Page 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Page 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Page 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Page 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

Reviews: