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Blastmaster

®

 Smart Box

9

OPERATING INSTRUCTIONS

Description

The Blastmaster

®

 Smart Box™ Production Management System records overall vessel 

pressurization time and the duration of activation on up to four individual remote control 

systems to monitor individual operator efficiency. A Marco

®

 exclusive, patented device, 

the Blastmaster Smart Box Production Management System records each time a blast 

pot is pressurized and when an operator activates a remote control switch. This collected 

data can be used to calculate operational efficiency of abrasives and operators, create a 

proactive maintenance program, and helps improve accuracy of job-costing and estimations 

for future projects. Typical applications include blast rooms, blast yards, bridges, offshore 

platforms, oil refineries, pipelines, and storage tanks.

Operational Requirements

The following may cause safety hazards or reduced performance:

•  Incorrect power source.

•  Improper installation.

•  Damaged components.

Before use:

•  Install Blastmaster Smart Box to suitable protected location.

•  Connect pressure switch to each outlet on the abrasive blasting pot moisture separator. 

See Maintenance section.

•  Connect pressure switch to pressure indicator outlet of abrasive blasting pot. See 

Maintenance section.

•  Connect Pressure Transducer (3) to appropriate fitting. See Installation Instructions.

•  Connect Outlet (4) to 12-Volt DC power source. 

•  Verify following items are now illuminated:

•  “DEPRESSURIZED” Indicator Light (7).

•  “TANK PRESSURE” Display (1).

•  “DAILY PRODUCTION” Timers (2).

•  “TOTAL TIME PRESSURIZED” Timers (5).

•  Pressurize abrasive blasting pot. See abrasive blasting pot Operator’s Manual. 

During use:

•  When abrasive blasting pot is pressurized greater than 3 PSI, Red indicator light (8) will 

activate, alerting operator that the abrasive blasting pot is under pressure.

•  Blue Indicator Light (6) for each connected operator will turn on when remote control 

switch is activated. Blue Indicator Light will turn off when remote control switch is 

deactivated.

After use:

•  Depressurize abrasive blasting pot. See abrasive blasting pot Operator’s Manual.

•  When the Pot Pressure indicator light changes from red to green, the abrasive blasting     

pot is depressurized.

The use of this product 

for any purpose other 

than originally intended 

or altered from its 

original design is 

prohibited. Failure to 

comply with the above 

warning could result in 

death or serious injury.

W-520

You must comply 

with all OSHA, local, 

City, State, Province, 

Country and jurisdiction 

regulations, ordinances 

and standards, related 

to your particular work 

area and environment. 

Keep unprotected 

individuals out of the 

work area. Failure to 

comply with the above 

warning could result in 

death or serious injury.

W-503

Read, understand, and 

follow the Original 

Equipment Manufacturer 

operator’s manuals, 

information, training, 

instructions, and 

warnings, for the proper 

and intended use of all 

equipment. Failure to 

comply with the above 

warning could result in 

death or serious injury.

W-594

Blastmaster

®

 Smart 

Box

 Pressure Indicator 

light does not portray 

operating state of the 

abrasive blasting pot. 

Always depressurize 

abrasive blasting pot per 

instructions in abrasive 

blast pot operators 

manual. Failure to 

comply with the above 

warning could result in 

death or serious injury.

W-593

Summary of Contents for BLASTMASTER SMART BOX

Page 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Page 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Page 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Page 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Page 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Page 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Page 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Page 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Page 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Page 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Page 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Page 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Page 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Page 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Page 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Page 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Page 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Page 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Page 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Page 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Page 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Page 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Page 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Page 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Page 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Page 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

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