M&R 12 COLOR Manual Download

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ITEM NO.

DESCRIPTION

PART NO.

7025004

SNAP IN PLUG

EXTERNAL RETAINING RING

3024019

SOCKET CAP SCREW 1/4"-20 X 1 1/4"

3009018

STROKE ADJUSTMENT KNOB

9150035

SOCKET SET SCREW 1/4"-20 X 3/16"

3007012

TEFLON TFE ROD 3/16"

7013052

STROKE ADJUSTMENT SPACER

9150039

BUTTON SOCKET CAP SCREW 1/4"-20 X 1/2"

3001005

STROKE ADJUSTMENT GUIDE

9150036

STROKE ADJUSTMENT SCREW

9150037

TUBING, POLYURETHANE 5/32"

2001077

FITTING, MALE CONNECTOR 1/8 NPT 5/32" TUBE

2003000

FITTING, ELBOW 1/8 NPT M6 X .75

2005104

FITTING, MALE ELBOW 1/8 NPT 5/32" TUBE

2003017

CYLINDER, 1 1/4" BORE 1 1/2" STROKE

2009299

BUTTON SOCKET CAP SCREW 5/16"-18 X 3/4"

3001046

WROUGHT FLAT WASHER 5/16" ZP

3020007

BELT TENSION LOCK

9150911

FITTING, GREASE 1/8 NPT 45°

2003032

PROXIMITY ACTIVATOR

9150934

BELT, FRONT LOCK

9150914

CARRIAGE PLATE

9150902

BEARING SPACER

9150903

CARRIAGE STOP

9150940

SOCKET CAP SCREW 10-24 X 5/8"

3009045

FITTING MALE SWIVEL ELBOW 1/8 NPT 5/32" TUBE

2003004

FITTING, Y CONNECTOR, 1/4" TUBE

2003086

FITTING, Y CONNECTOR, 5/32" TUBE

2003024

BUTTON SOCKET CAP SCREW 8-32 X 1 1/4"

3001071

30A

BUTTON SOCKET CAP SCREW 8-32 X 1"

3001024

FITTING, UNION TEE 5/32" TUBE

2003021

LEFT HAND PIVOT SHAFT

9362113

32A

RIGHT HAND PIVOT SHAFT

9362114

SHOULDER BOLT 5/16" X 1"

3006014

CYLINDER PIVOT BRACKET

9260108

SAE WASHER ZP 1/4"

3021015

ELASTIC STOP NUT ZP 1/4"-20

3012000

FLEXIBLE CABLE BRACKET

9151111

SOCKET CAP SCREW 10-32 X 1"

3009082

FITTING, MALE CONNECTOR 5/32" TUBE

2003142

CUSTOM SQUARE CYLINDER

2009118

SQUEEGEE/FLOOD BAR AIR CLAMP

9151048

AIR LOCK SPACER

9151047

KIPP ELISA MALE HANDLE 5/16"-18

3032009

WROUGHT FLAT WASHER ZP 5/16"

3020007

SQUEEGEE MOUNTING BAR

9362169

SOCKET CAP SCREW 5/16"-24 X 1"

3009085

BUTTON SOCKET CAP SCREW 10-24 X 1/2"

3001013

LINEAR CARRIAGE BEARING

3030113

14A

FITTING, MALE ELBOW 1/8 NPT 1/4" TUBE

2003005

CARRIAGE AIR CABLE BUSHING

9151113

CARRIAGE AIR CABLE BUSHING

9151113

CHALLENGER II 18 COLOR (A.C. HEAD) HEAD CARRIAGE ASSEMBLY

Page 13

Summary of Contents for 12 COLOR

Page 1: ...The M R 111802MS 75 00 M R Printing Equipment Inc www mrprint com Toll Free 1 800 736 6431 MAN CH2...

Page 2: ...ngency in connection with installation operation and maintenance Features may be described herein which are not present in all variations of this product M R Printing Equipment Inc assumes no obligati...

Page 3: ...l No Schematic No and Machine No are all located on the Manufacturers Rating Plate mounted to the equipment Should you have any questions regarding this information please do not hesitate to contact o...

Page 4: ......

Page 5: ...enger Series II will insure maximum production rates and a long service life for your investment This Operator s Manual is provided to help guide you and your employees in the proper procedures for se...

Page 6: ......

Page 7: ...tenance Procedures 65 Pallet Leveling Procedure 111 Proximity Switch Location 115 Index Lift Cylinder Cushion Adj 118 Idec Relay Location 119 Alarm Messages on E 300 Operator Interface 121 Trouble Sho...

Page 8: ......

Page 9: ...ng Laboratories such as Underwriters Laboratories in the United States and the European Economic Community CE Standards and Directives However it is possible that dangerous condi tions which can cause...

Page 10: ...near the equip ment at all times All safety and danger notices must be kept in readable condition at all times Training of Equipment Operator s Only properly trained Operators may run the equipment Th...

Page 11: ...Safety Guards any time the equipment is in operation 3 This Operator s Manual includes information regarding the proper preventative maintenance procedures When ever personnel are performing preventat...

Page 12: ...atigued or under the influence of alcohol or prescription drugs Shut off the equipment immediately if any malfunction occurs or appears imminent Report any unsafe equipment or condition promptly in or...

Page 13: ...fort has been made to provide accurate electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use o...

Page 14: ...e electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use of the indicated electrical specificat...

Page 15: ...riety of screen sizes Compatible with numerous registration systems including M R s Tri Loc and Newman Pin Lock Flip up front screen holders make setup fast and mid run screen changes easy Squeegees F...

Page 16: ...e installed in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See...

Page 17: ...talled in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagr...

Page 18: ...M R Printing Equipment Inc Glen Ellyn Illinois 10 Specifications NOTES...

Page 19: ...ide accurate screen frame specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use or misuse of the indicate...

Page 20: ...the M R Challenger Series II 1 Locate where your frames width falls along the left side of the chart 2 Now find where the frame length falls along the bottom of the chart As long as these two dimensio...

Page 21: ...fer to the Manufacturer s Rating Plate on each flash cure unit for specific electrical requirements Provide one 16 squeegee blade ready to install at every station size 1 7 8 x 3 8 Please note squeege...

Page 22: ...ason If any of the hardware listed below is not included with the equipment upon delivery please contact our Customer Service Dept at 1 800 736 6431 for assistance 3047001 Sleeve Anchor 1 2 x 2 1 4 4...

Page 23: ...ri Loc is offered without a film register Pin Bar attached Pin Bars and carrier sheets are available sep arately or in a start up kit available through M R Sales and Service It is important to note th...

Page 24: ...23 wide frames and one for the 25 wide frames When pasting up films to carrier sheets it is important to use the centerline that corresponds with the frame size that will be used for that job ie 23 fr...

Page 25: ...h pins and lowering front edge to rest against stop blocks Do not use excessive force to load a frame If it does not fit check frame tolerances See Fig 8 If using a roller type adjustable frame be sur...

Page 26: ...ore starting it is important that pallet level and off contact are set to specifications If there is any question of calibration of your press it should be corrected before you begin You will realize...

Page 27: ...stration pallet setting the back edge of the pallet to the mark on the support arm and securely fastening it in place Now load the press with screens exposed using the Tri Loc exposure master frame Ro...

Page 28: ...enter 8 20 3cm the full length of the pallet Now measure 9 25 24 1cm from the front of the pallet and scribe a line the full width of the pal let These lines become the center placement position of al...

Page 29: ...icro registration unless you have the optional rear micro 5 Install all squeegees and flood bars Place a small amount of ink in the screen to start with This way if the color is incorrect clean up won...

Page 30: ...In order to adjust the lever the index table should be in the lowered position Taking your left hand and lifting up on the stringer you can now manually move the lever to the desired position for the...

Page 31: ...on describes the proper procedure for the installation of the M R Omni Uni Flash cure unit on M R Challenger Series II textile screen printing systems 1 After determining the location of the M R Omni...

Page 32: ...t it is slightly above the front end plate Latch clamp assembly locking bracket See Fig 4 4A Be sure to loosen the ratchet knob Kipp Elisa Knob that secures the two telescope tubes together before mak...

Page 33: ...channel under the infrared panels insulated cover guard See Fig 9A top right NOTE Check to be sure all bolts and nuts are securely tightened 9 Adjust both the front and rear threaded support rods so...

Page 34: ...ut jerking motion or vibration 11 Adjust the digital temperature control for optimum flash curing of garments We suggest that you run a few tests to determine the proper heat setting before beginning...

Page 35: ...cure results when properly leveled It is imperative that the heating element assembly be parallel to the pallet surface The preferred dimension between the surface of the heating elements and the pall...

Page 36: ...ammable Logic Controller internal to your M R Challenger Series II control system Simply install the signal cable supplied from the plug marked PLC SIGNAL on the Quartz Flash unit to the plug socket l...

Page 37: ...artz Flash timer allows a maximum setting of 15 seconds and a minimum of 0 seconds for flash dwell time Now press the ENTER key to enter your selection into the PLC memory The Pre Heat time interval i...

Page 38: ...Quartz Flash Operation M R Printing Equipment Inc Glen Ellyn Illinois NOTES 30...

Page 39: ...he entire system The individual controls and their functions are described as fol lows Main ON OFF switch location See figure 1 Print Station Control Switches To the extreme left of the Main Control p...

Page 40: ...nd Manual at the lower position This switch commands the system to operate in either Automatic or Manual mode of opera tion To operate the index system one complete cycle press the toggle switch down...

Page 41: ...sh button to stop system operation under normal operating conditions To stop the system in an Emergency situation press the red mushroom shaped button In This will result in all print stations shuttin...

Page 42: ...adjust the index dwell time are available on page 43 of this manual NOTE When the Operation Mode toggle switch is selected to the middle or OFF position the index system will NOT operate Test Print To...

Page 43: ...h ink When placed in the Rear position the print carriage will stop at the rear inside of the print head and the image area will be clear of ink A small red L E D located in the tip of the toggle hand...

Page 44: ...assembly To release the screen frame simply move the toggle switches to the Off position and remove the screen frame from the holder assembly 3 Squeegee Speed Adjustment Pneumatic Heads Only The squee...

Page 45: ...NY CONTROL DEVICE OR APPLIANCE CHECK TO BE SURE THAT ALL CONTROL DEVICES AND APPLIANCES ARE WORKING AND FUNCTIONING PROP ERLY BEFORE BEGINNING ANY OPERATION OF THIS EQUIPMENT SHOULD YOU DETERMINE THAT...

Page 46: ...the flood or squeegee speed While adjusting either the flood bar or squeegee stroke speed observe the L E D digital readout on the power drive inverter located at the rear right hand side of the prin...

Page 47: ...assembly and up against the chrome plated mounting bar and slide it either to the right or the left to cen ter it on the mounting bar Once centered lock the squeegee flood bar in place using the pneu...

Page 48: ...di cator is located on the power inverter assembly at the right rear of the print station chassis Use this indicator as a handy visual reference whenever the need for reproducing precise flood print s...

Page 49: ...ndicator The operational parameters listed form left to right are INDEX DELAY FLASH QUARTZ TIMER REVOLVER INDEX ON PROX GLUE CCW CW Counterclockwise Clockwise DOUBLE INDEX and SERVO NOT READY NOTE If...

Page 50: ...displays a green L E D when the system is operating with the Index Delay com mand A red L E D will be displayed when the sys tem is operating in the Revolver print sequencing program FLASH QUARTZ TIM...

Page 51: ...AIN SCREEN The L C D window will display a graphic representation of the M R Challenger Series II press In the lower right corner of the L C D window the screen will display the program reference info...

Page 52: ...ment in your production facility The numerical value for the Total Counter cannot be changed or adjusted in any way It merely serves as a reference for the systems operational history TIMERS The TIMER...

Page 53: ...Flash Dwell Time Press the ARROW DOWN key until the numerical value for Quartz time starts to flash confirming its selec tion Now enter the numerical value using the num ber keys maximum 15 0 seconds...

Page 54: ...st sub menu item is Revolver mode NOTE The REVOLVER option only appears on press es equipped with the REVOLVER program option To access the Revolver mode of operation press the ARROW DOWN key one time...

Page 55: ...tem When the flashing cur sor is located under the letter S in the word STOP press the ENTER key one time You will see the WAIT message appear in the mes sage window This control feature allows the sy...

Page 56: ...rom 1 to 3 which is saved in the PLC memory Simply press the numeric key from 1 to 3 then press the ENTER key See illustration Figure 8 above The next menu item is Job Clear This menu item is used to...

Page 57: ...ashing cursor under the letter D in the word DOUBLE then press the ENTER key one time The next menu item is SKIP This menu item per mits selection of either No T Shirt Sensor or FOOT PEDAL PUSH BUTTON...

Page 58: ...n of the indexer servo drive system for the most optimum locking of the carousel This control is provided to adjust index stop after changing pallets to a smaller or larger size Larger pallets increas...

Page 59: ...erator to program the M R Annamister to apply adhesive to the printing pallets based on the number of revolutions of the press Remember that a revolution is defined as one complete cycle of all printi...

Page 60: ...perator to program a start delay time for the one rear air valve which operates the rear spray gun As with Front Delay described previously this adjustment is provided to precisely set the spray gun t...

Page 61: ...own to 0 at which time the M R Annamister system will begin applying adhesive to the printing pallets See Figure 13 above The next sub menu item is Pallet This menu item is provided as an indication o...

Page 62: ...ndex system manually To activate the MANUAL OILER use the ARROW keys to place the flash ing cursor on the ON OFF indication and press the ENTER key This action will activate the lubri cant pump result...

Page 63: ...TESTS The next menu item is the TEST menu item In the TESTS menu item there are six sub menu selec tions which are Panel Test Proximity s Test Motion Card Test Servo Drive Test Servo Motion Card Histo...

Page 64: ...ated the corre sponding indication on the display screen will con firm its operational integrity Should a indication fail to respond then investigation of the operation of that particular proximity sw...

Page 65: ...ort software package A detailed logging builds a data base which may be used for cost analysis job tracking production vol ume reporting press utilization and down time analy sis The MPR Data report f...

Page 66: ...example for January 12 1998 first press the 0 key then press the 1 key The display will change to 01 for the month indication For the date press first the 1 key then press the 2 key The display will...

Page 67: ...Illinois 59 M R INFO The last menu item is M R INFO located under the L C D window at the extreme left of the control panel This menu item provides information on how to contact M R Printing Equipment...

Page 68: ...00 00 00 00 00 Job Clear OFF Alarm Enabled OFF HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion CArd History Other Tests PANEL TEST PROXIMITIES TEST Front Proxi...

Page 69: ...arameter Error 32 47 0000 Servo Status 0000 HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion Card History Other Tests SERVO MOTION CARD HISTORY 1 0000 NONE 2 00...

Page 70: ...Operator Interface Logic Diagram M R Printing Equipment Inc Glen Ellyn Illinois 62 MAIN MENU SCREEN PLC Identity No Program Version No MTA No MPR DATA Job No Message Code SERVICE DATA DATE AND TIME M...

Page 71: ...Vise Grip 12 Pipe Wrench Aluminum Electrical Pliers Hammer 13 or Longer Optional Rubber Mallet Hack Saw Optional 1 2 Drive Ratchet Handle 1 2 Drive Socket Set U S Standard 3 8 7 16 1 2 9 16 5 8 1 16...

Page 72: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 64...

Page 73: ...dle is positioned across the air supply pipe hose See illustration at right NOTE The manual shut off valve is not supplied with the equipment The manual shut off valve must be installed by the end use...

Page 74: ...onnect and turn dis connect switch back ON to supply electrical power to the equipment See illustration at right Using a clean cloth moistened with 10 wt non detergent oil clean away any accumulation...

Page 75: ...neumatic power supplies to the equipment 081200MS 2 If the equipment is to be operated in an environment which is exposed to excessive accumulations of lint or air borne garment fibers we suggest the...

Page 76: ...INTENANCE PROCEDURE CHALLENGER Series II Bulletin No EL1 Procedure Information Cont 4 Remove lock out tag from electrical disconnect switch and turn disconnect switch back ON to supply electrical powe...

Page 77: ...mpressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to comp...

Page 78: ...sture trap reservoir by pushing up while turn ing the reservoir bowl 1 4 turn to the left then pull straight down Inspect the inside of the reservoir for indications of standing water or excessive moi...

Page 79: ...he equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compresse...

Page 80: ...gned with the incoming compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power...

Page 81: ...the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compress...

Page 82: ...lows Using a small screw driver turn the small metering screw located in the center of the adjustment all the way in clockwise Now turn the metering screw 4 full turns coun terclockwise When adjusted...

Page 83: ...or example if you enter the number 20 which is the value pre set at the factory the lubrication system will automatically dispense oil to lubricate the screw drive assembly every 20 index cycles To ch...

Page 84: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 081200MS 76...

Page 85: ...ic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the...

Page 86: ...assembly is closed See Step No 3 Open manual shut off valve for compressed air supply to the equipment The manual shut off valve is open when the handle is aligned with the incom ing compressed air su...

Page 87: ...air line lubricator assembly A proper rate of flow will be 1 drop of oil for every 2 complete press cycles 2 Should the oil flow rate require adjustment use the small standard blade screw driver and...

Page 88: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 80...

Page 89: ...e compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at r...

Page 90: ...aligned with the incoming compressed air supply line pipe or hose See illus tration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical p...

Page 91: ...umatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across...

Page 92: ...lectrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right Pneumatic Print Stations Only 4 Using a suitable wiper or cloth shop towel...

Page 93: ...ct the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration...

Page 94: ...when the handle is aligned with the incom ing compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to...

Page 95: ...power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the a...

Page 96: ...ion at right 4 Using a suitable wiper or cloth shop towel clean away the old grease from the bottom surface of the lower carousel plate Use a small painters brush to apply white lithium grease around...

Page 97: ...he equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pip...

Page 98: ...k out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the ol...

Page 99: ...ect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustratio...

Page 100: ...quipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the old grease from the inside surface of the U shaped index cap ture fork clevis and outside race of the index c...

Page 101: ...s Brush 1 Disconnect lock out and tag the electrical and pneumatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual...

Page 102: ...old grease from the inside U surface of the registration forks and out side race of the registration cam follower bearings Using a small painters brush apply white lithium grease to the inside U of th...

Page 103: ...fully by turning the adjustment knob coun terclockwise Now apply a coat of grease to the threads of the micro register knobs Turn the micro registration adjust ment knobs b clockwise until the micro...

Page 104: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 96...

Page 105: ...mpressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right...

Page 106: ...ustration at right 4 Using the wrench remove the press manifold drain plug on the bottom of the indexer chassis and alternate manifold by turning counterclockwise Allow any accumulated water and moist...

Page 107: ...t by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which...

Page 108: ...sed air supply line pipe or hose See illustration at right 4 Remove moisture trap reservoir assembly by pushing up while turning the reservoir 1 4 turn to the right clockwise 5 Remove the filter eleme...

Page 109: ...upply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off a...

Page 110: ...turn of the screw See illustration at right 4 Using a 1 8 allen wrench remove both the left and right dust covers by loosening the three 10 24 X 3 8 button head allen screws 5 Using a 3 16 allen wren...

Page 111: ...air supply to the equipment The manual shut off valve is open when the handle is aligned with the incoming compressed air supply line pipe or hose See illustration at right 10 Remove lock out tag from...

Page 112: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 104...

Page 113: ...exer chassis 3 Remove the communication cable from the CPU unit using the small phillips screw driver Open the access door on the CPU unit to expose the battery and battery connec tor 4 Remove the old...

Page 114: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 106...

Page 115: ...T turn OFF the electrical power to the equipment If the electrical power is not ON turn it ON 2 Open the access door on the lower electrical component cabinet mounted to the indexer chassis 3 Open the...

Page 116: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 108...

Page 117: ...e an invaluable ref erence in the future The space below provides a convenient means of recording the preventive maintenance pro cedure described in the Preventive Maintenance section of this manual P...

Page 118: ...081200MS 110 This page left blank intentionally...

Page 119: ...nting bar flood position Mounting Bar with the extended chopper cylinders See Fig 3 top right 3 Adjust the flood bar for zero angle Loosen the two ratch et type knobs on both sides of the mounting bar...

Page 120: ...to the head used for leveling the pallets See Fig 8 NOTE If your machine has the Central Off Contact Lever make sure it is set for the highest position least amount of off contact See Fig 9 8 Now go a...

Page 121: ...nd move the head back and forward by hand and adjust the base pallet frame so that surface of the pallet is one business card 010 from the edge of the flood bar throughout the length of the print stro...

Page 122: ...Leveling the Pallets M R Printing Equipment Inc Glen Ellyn Illinois 114 NOTES...

Page 123: ...ork clevis is dis engaged from the index table A small L E D on the switch illuminates confirming the switch operation and the fork clevis position The switch is mounted to the index clevis assembly S...

Page 124: ...d near the load and unload stations See illustrations at right REAR PROX On AC Print Station The function of this proximity switch is to signal the PLC that the print station carriage is at the rear o...

Page 125: ...vo motor cycle See illustration at left B A HOME PROXIMITY SWITCH This proximity switch is used during the initial installation and set up of your M R Challenger Series II press The Home proximity swi...

Page 126: ...s used for the retraction lowering of the cylinder pis ton while the adjustment on the top is used for the exten sion raising of the cylinder piston On some models the adjustment is made using a small...

Page 127: ...rol panel If this relay does not energize it is an indication that the red emergency stop push button has been activated pushed IN K3 Servo Alarm Relay 2 Pole Relay 24 volts DC This relay is used to m...

Page 128: ...Idec Relay Identification NOTES 120...

Page 129: ...to the registration forks INDEX ON PROX ERROR This alarm will appear if the signal from the index on prox is either staying on at all the time or the signal is not being sent to the plc after the tabl...

Page 130: ...ium battery in the CPU for the plc runs low on voltage or if it is disconnected If the alarm battery low plc appears do not turn the power off to the machine or the plc will loose it s program The bat...

Page 131: ...ts on proximity switch wires and or cables to print station prox imity switches and replace as necessary 1 There may be insufficient air pressure to the equipment 100 lbs minimum per square inch Check...

Page 132: ...turned ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 4 The lift valve solenoid coil on the Mac valve may have failed Remove the base acces...

Page 133: ...on Push the Reset button for the servo motor to return to the Start position Press the Reset button for one second 4 The carousel is located in the wrong position Carousel arms are not located in the...

Page 134: ...be loose requiring adjustment Push the Emergency stop push button Check to see if the proximity switch mounted to the underside of the print station support arm is loose Before tightening adjust so th...

Page 135: ...Kebco Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 127 Power Supply Terminal Control Card Terminal Motor brake resistor Terminal...

Page 136: ...Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 128 5 Digit LED display Operating Error display Normal LED on Error LED blinks Double function keyboard Interface control BUS Operation L...

Page 137: ...rrent limit short circuit at the output ground fault deceleration ramp too short motor cable too long EMC E OHI ERROR overheat internal 6 Error Overheating in the interior error can only be reset at E...

Page 138: ...inverter not correctly dimensioned motor wrongly wired encoder damaged E nOL no ERROR overload 17 No more overload OL counter has reached 0 after the error E OL a cooling phase must elapse This messa...

Page 139: ...oder channel 1 E BR ERROR brake 56 Error This error can occur in the case of switched on brake con trol if the load is below the minimum load level at start up or the absence of an engine phase was de...

Page 140: ...PTC is low resistance again A nOHI no A STOP overheat int 92 Warning no more over temperature in the interior A bus ABN STOP bus 93 Warning Watchdog for communication between operator control card has...

Page 141: ...load 2 Note 1 Note 1 Note 1 52 Error excessive 8E Serial communication error 88 Watchdog Warnings 92 Open battery cable warning 96 Home position setting warning 9F Battery warning E0 Excessive regener...

Page 142: ...Servo Amplifier Alarm List M R Printing Equipment Inc Glen Ellyn Illinois 134 This page left blank intentionally...

Page 143: ...LNR 1 4 1 1004028 Fuse 7 Amp FLNR 7 1 1004036 Fuse 25 Amp FLNR 25 2 8080160 Safety Cords Complete 300 Ft 2001002 3 8 Air Tubing 300 Ft 2001000 1 4 Air Tubing 300 Ft 2001001 5 32 Air Tubing 2 1010006 P...

Page 144: ...Trouble Shooting Procedure NOTES 136...

Page 145: ...performance To insure you receive the exact replacement part you need we will require the following information In some instances our Parts Dept personnel may need Model No or Style No information wh...

Page 146: ...uite C Anaheim CA 92806 U S A 1 800 997 2781 M R Printing Equipment Inc Peter Rosegger Strasse 3 A 6300 Worgl Austria 011 43 5332 74250 Fax 011 43 5332 74250 20 M R Printing Equipment Inc Trendy Cente...

Page 147: ...er Toggle Switch 1017157 Push Button Switch 1017159 Toggle Switch 1010007 Emergency Stop Push Button 1010040 1 2 4 Toggle Switch 1017158 3 5 E 300 Operator Interface 1017295 6 Toggle Switch 1010007 Re...

Page 148: ...lay 1011079 Idec Relay 1011079 1 2 4 Siemens Safety Relay 1017422 3 5 Mitshubishi Power Supply Module 1017043 6 Output Module A1SY10 1017073 DC Module A1SX42 UL 1017044 7 8 Output Module A1SY10 101707...

Page 149: ...quipment Inc Glen Ellyn Illinois 139 Part Name Part Number Output Module A1SY10 1017073 Output Module A1SY10 1017073 1 2 Mitshubishi Ext Base 1017233 3 Contactor 1011516 4 Axial Fan 1009004 5 1 Indexe...

Page 150: ...40 Part Name Part Number Fuse 7 Amp FLNR 7 F8 1004028 Idec Relay Plug Base 1010208 Fuse 1 4 Amp FLNR 1 4 F6 1004020 Fuse 1 4 Amp FLNR 1 4 F7 1004020 1 2 3 4 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 3 Amp FLN...

Page 151: ...0 Fuse 7 Amp FLNR 7 F8 1004028 Fuse 1 4 Amp FLNR 1 4 F7 1004020 Fuse 3 Amp FLNR 3 F4 1004024 1 2 3 4 Fuse 30 Amp FLNR 30 F9 1004026 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 30 Amp FLNR 30 F10 1004026 Fuse 30...

Page 152: ...PRINT STATION DRIVE CONTROL 1 2 3 4 5 Part Name Part Number Fuse 30 Amp FLNR 30 F14 1004026 Fuse 30 Amp FLNR 30 F13 1004026 Fuse 25 Amp FLNR 25 F1 1004036 Fuse 25 Amp FLNR 25 F2 1004036 1 2 3 4 Conta...

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Page 155: ...he exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale o...

Page 156: ......

Page 157: ...33090 9150062 BUTTON SOCKET CAP SCREW 1 4 20 X 1 HEX CAP SCREW 3 8 24 X 1 3 4 FEMALE ROD END 3 8 24 LOCK CLAMP SPACER PLATE SPLIT LOCK WASHER ZP 1 4 REGISTRATION GRID LABEL FIN HEX JAM NUT 3 4 16 BOTT...

Page 158: ...DESCRIPTION CABLE CLIP BUTTON SOCKET CAP SCREW 6 32 X 3 8 38 ITEM NO 37 PART NO 3001016 9150128 CHALLENGER II 18 COLOR A C HEAD FRONT FRAME HOLDER MICRO ASSEMBLY Page 1C...

Page 159: ...exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by a...

Page 160: ......

Page 161: ...9151842 3043059 3013015 PLUG Z AXIS KNOB SHOULDER BOLT 1 2 X 1 1 4 RIGHT SIDE THREADED ROD 3 8 24 X 3 27 26 24 19 17 18 21 20 22 23 25 THREADED ROD 3 8 24 X 3 1 2 9151846 9151844 9151843 3006065 7025...

Page 162: ......

Page 163: ...gs and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the d...

Page 164: ......

Page 165: ...3 4 1 DOUBLE ACTING AIR CYLINDER 7 9 10 8 6 KEY LOCKING INSERT 8090144 Page 4 PART NO 2009023B 9159052 3013106 HEX JAM NUT ZP 3 4 16 THREADED ROD 3 4 16 X 4 3 4 SAE WASHER 3 4 SOCKET CAP SCREW 8 32 X...

Page 166: ......

Page 167: ...pecifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manuf...

Page 168: ......

Page 169: ...9150944 3001021 3009023 9150956 9150957 9150904 EXTERNAL RETAINING RING 5 8 28 26 29 25 20 31 21 32 30 33 3024041 BALL BEARING BOSTON 3023097 SOCKET CAP SCREW 10 24 X 1 2 3009024 IDLER SHAFT CLAMP 91...

Page 170: ...ART NO FIN HEX NUT ZP 5 8 11 3013016 LEVELING FOOT VALVE GUIDE 5 8 3037001 35 FRONT END PLATE 9150909 36 PERIMETER RAIL 9130088 CHALLENGER II 18 COLOR A C HEAD HEAD TUBE ASSEMBLY Page 7 39 SOCKET CAP...

Page 171: ...act match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any...

Page 172: ......

Page 173: ...AD CONTROL PANEL ASSEMBLY 1010006 2003031 3001005 2018011 2003023 1029020 FITTING MALE SWIVEL ELBOW 10 32 SWITCH PUSH BUTTON FITTING MALE CONNECTOR 10 32 NPT AIR SWITCH 4 WAY BUTTON SOCKET CAP SCREW 1...

Page 174: ......

Page 175: ...not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to o...

Page 176: ......

Page 177: ...HT FLAT WASHER 5 16 ZP SPLIT LOCK WASHER ZP 5 16 HEX HEAD BOLT 5 16 18 X 1 MOTOR SPROCKET MOTOR MOUNTING FLAT A C MOTOR 1 2 HP ELASTIC STOP NUT ZP 5 16 18 FLAT SOCKET CAP SCREW 5 16 18 X 1 DRIVE SHAFT...

Page 178: ......

Page 179: ...replace since the drawings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall n...

Page 180: ......

Page 181: ...X 5 8 3009045 27 FITTING MALE SWIVEL ELBOW 1 8 NPT 5 32 TUBE 2003004 28 FITTING Y CONNECTOR 1 4 TUBE 2003086 29 FITTING Y CONNECTOR 5 32 TUBE 2003024 30 BUTTON SOCKET CAP SCREW 8 32 X 1 1 4 3001071 30...

Page 182: ......

Page 183: ...act match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any...

Page 184: ......

Page 185: ...HEAD PROX MOUNTING BRACKET REAR GROMMET RUBBER 8 9 PROX SLIDE ENERGY CHAIN 3001031 7001108 9155693 1038106 7024014C 3001003 9155691 PART NO 1017431 9150925 CHALLENGER II 18 COLOR A C HEAD CARRIAGE PR...

Page 186: ......

Page 187: ...fications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufactu...

Page 188: ......

Page 189: ...EAR MICRO ROD END ITEM NO 2 3 4 1 CLEVIS ROD LEFT 7 9 10 8 11 12 13 14 15 6 HEX JAM NUT ZP 3 8 16 REAR SCREEN HOLDER 9150069 Page 17 PART NO 8050202 2003031 2009023B 3013014 9159053 8010005 9159055 30...

Page 190: ......

Page 191: ...t All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the bas...

Page 192: ......

Page 193: ...EFT OR RIGHT WHEN ORDERING LEVELING BOLT LEVELING BOLT BASE FIN HEX NUT 1 1 4 12 GRADE 8 WROUGHT FLAT WASHER 1 1 4 18 17 DRIVE COVER ADJUSTABLE TRIGGER LOCK 3009019 1010223 3023001 9150125 3001010 915...

Page 194: ......

Page 195: ...tch for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means...

Page 196: ......

Page 197: ...0 9 11 STEEL BALL BEARING 3 8 OFF CONTACT LOCK OFF CONTACT DOWN PLATE 1 OFF CONTACT DOWN PLATE LIFT COMPRESSION SPRING LIFT CYLINDER EXTENSION SPACER BRACKET HEX HEAD BOLT 1 4 20 X 1 OFF CONTACT SLIDE...

Page 198: ......

Page 199: ...All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basi...

Page 200: ......

Page 201: ...T ZP 5 8 18 SPLIT LOCK WASHER ZP 5 8 SAE WASHER ZP 5 8 24 23 22 20 19 18 17 21 SOCKET CAP SCREW 3 8 16 X 2 FULL THREAD CAM FOLLOWER 1 1 2 FIN HEX JAM NUT ZP 3 8 16 LIFT PROX MOUNTING BRACKET BUTTON SO...

Page 202: ......

Page 203: ...ings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied...

Page 204: ......

Page 205: ...DESCRIPTION PALLET STOP FRONT GUIDE PALLET STOP REAR GUIDE PALLET STOP SPRING PALLET STOP MOUNTING FLAT SPRING PLUNGER PALLET STOP ROD PALLET STOP KNOB MALE HANDLE 3 8 16 PALLET STOP POINTER 4 ITEM N...

Page 206: ......

Page 207: ...your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used...

Page 208: ......

Page 209: ...OUGHT FLAT WASHER 5 16 ZP ELASTIC STOP NUT ZP 5 16 18 BUTTON SOCKET CAP SCREW 3 8 24 X 1 1 2 FIN HEX JAM NUT ZP 3 8 24 WROUGHT FLAT WASHER 3 8 ZP SPIDER ARM RING BOLT FL WHIZ LOCK 3 8 16 X 1 3014005 3...

Page 210: ......

Page 211: ...oduct All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the...

Page 212: ......

Page 213: ...MBA PIVOT BRACKET ELASTIC STOP NUT ZP 5 16 18 SHOULDER BOLT 3 8 X 1 1 4 BEARING 3 8 X 1 2 X 1 2 DOUBLE INDEX BASE WASHER 18 17 SOCKET CAP SCREW 10 24 X 3 4 DOUBLE INDEX FORK BRACKET DOUBLE INDEX FORK...

Page 214: ......

Page 215: ...ings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the...

Page 216: ......

Page 217: ...KNOB 5 16 18 8 SOCKET CAP SCREW 5 16 18 X 1 1013042 3032002 9150460 3004001 9130001 9150381 9130036 PART NO 3009003 CHALLENGER II 18 COLOR MAIN CONTROL PANEL ASSEMBLY 9 SPLIT LOCK WASHER ZP 5 16 3022...

Page 218: ......

Page 219: ...product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as t...

Page 220: ......

Page 221: ...CYLINDER 2009016 3009017 8121254 8121255 FITTING MALE ELBOW 1 8 NPT HEX JAM NUT 5 16 24 SOCKET CAP SCREW 5 16 18 X 3 4 FEMALE ROD END 5 16 24 ELASTIC STOP NUT 1 4 20 SHOULDER BOLT 5 16 X 1 1 4 FLAT SO...

Page 222: ......

Page 223: ...displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture revers...

Page 224: ......

Page 225: ...PIN 2006002 3009003 3022003 2003024 2003032 3001005 3009001 3009000 3005008 3022000 2003000 1010012 3001013 3014001 MOTOR MOUNTING BRACKET SOCKET CAP SCREW M8 X 25mm EXTERNAL RETAINING RING INTERNAL R...

Page 226: ...NO KEY STOCK 10 X 8mm SERVO MOTOR HEX NUT 1 2 13 SOCKET CAP SCREW 1 2 13 X 1 1 4 3009013 3013027 1008422 6201033 MOTOR COUPLING 2007069 SOCKET CAP SCREW 1 2 13 X 2 3009015 40 CHALLENGER II 18 COLOR D...

Page 227: ...or your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or u...

Page 228: ......

Page 229: ...3 4 3054019 9150438 3003002 3020010 OIL SPLASH SHIELD SOCKET CAP SCREW 3 8 16 X 1 BOLT WHIZ LOCK 1 2 13 X 1 3003003 3009000 9150407 DOWEL PIN 3 8 X 1 LINEAR SLIDE 2 BLOCKS BALL SCREW DRIVE BASE 91504...

Page 230: ......

Page 231: ...h for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means o...

Page 232: ......

Page 233: ...EAD MACHINE SCREW 6 32 X 7 8 FITTING MALE SWIVEL ELBOW 1 8 NPT FITTING MALE CONNECTOR 1 8 NPT MUFFLER 1 8 MAC VALVE 3 WAY OIL SYSTEM SUB PANEL ELASTIC STOP NUT 1 4 20 AIR TWO INJECTOR PUMP OIL RESERVO...

Page 234: ......

Page 235: ...used on the index plate for rotation of the index table carousel The rotating part on the machine to which the pallets are attached Also referred to as the Index Table carousel plate The lower machin...

Page 236: ...circuit which will have provision for electri cal connection to a circuit head print carriage The assembly to which the flood bar and squeegee are mounted imprint area The surface on which it is desir...

Page 237: ...distance between the bottom of the screen fabric and the top surface of the substrate that is to be printed off contact lever A mechanism designed to allow the adjustment of the off contact of all sc...

Page 238: ...on at which the print head will stop towards the inside of the machine registration The proper alignment of all the screens so that the printed image is reproduced on the substrate exactly as it appea...

Page 239: ...ors printed on a garment come so close that they almost touch but without leaving a gap between them Sometimes refferred to as Butt Registration Timken bearing The tapered roller bearing on which the...

Page 240: ......

Page 241: ...e when returned FREIGHT PREPAID to M R Printing Equipment Inc 1 N 372 Main Street Glen Ellyn Illinois 60137 3576 Customers must secure written authorization or authorization number from our Customer S...

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