Manaras Opera MGH Installation Instructions Manual Download Page 1

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Installation & Instruction Manual

Commercial & Industrial Very Heavy Duty Worm Gear Operator

(For sectional doors, rolling doors and grilles)

MGH

Electrical Control (BOARD 070E)

READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
GIVE TO END-USER.

Serial #

Model #

Wiring Diagram #

Project #/Name

Door #/Name

For technical support, please call

1-800-361-2260

or visit

www.manaras.com

for more information

Summary of Contents for MGH

Page 1: ...or sectional doors rolling doors and grilles For sectional doors rolling doors and grilles MGH MGH Electrical Control BOARD 070E Electrical Control BOARD 070E READ AND FOLLOW ALL INSTRUCTIONS SAVE THE...

Page 2: ...B BOARD 070E 21 7 1 General Layout 21 7 2 On Board LED Monitoring Status 22 7 3 Electronic Control Board ECB Programming 24 8 On Board Radio Receiver 27 8 1 Radio Receiver Components and Compatible Tr...

Page 3: ...Install the door operator at least 8 feet 2 44 m or more above the floor if the operator has exposed moving parts Covers or guarding provided by the manufacturer must be installed when the operator i...

Page 4: ...rs and grilles DUTY 25 cycles hour or 80 cycles day Table 1 Operator Selection Guide to 1 1 2 HP Maximum Area in Square Feet general guideline Rolling Doors Sectional Doors HP Insulated Steel 16 ga St...

Page 5: ...ing doors and grilles DUTY 25 cycles hour or 80 cycles day Table 2 Operator Selection Guide 2 to 5 HP Maximum Area in Square Feet general guideline Rolling Doors Sectional Doors HP Insulated Steel 16...

Page 6: ...41 50 Drive chain 4ft 1 2 5 1 41 50 Chain link 1 6 4 5 16 18 x 5 16 Set screw HD1 HBAG 7 2 Key 1 4 x 1 1 2 8 1 Pocket wheel hand chain 24ft 3 4 9 1 Chain keeper for hand chain 4 10 1 Disconnect chain...

Page 7: ...n the operator is mounted less than 8 feet 2 44 m above the floor 1 Ensure that the wall or mounting surface provides adequate support for the operator The surface must be rigid enough to prevent any...

Page 8: ...chain to the appropriate length Use the chain link to attach the operator drive chain together 5 Slide the operator to tighten the drive chain and then firmly tighten the mounting bolts 6 Check the te...

Page 9: ...ar Head operators are supplied with a Reducer Breather The breather is not mounted at the factory in order to avoid leakage during handling of the reducer For technical support please call 1 800 361 2...

Page 10: ...the collar 2 Remove the washer which is located between the collar and the chain guide 3 Remove the chain guide 4 Remove the pocket wheel 5 Transfer these components to the left hand side 6 Insert th...

Page 11: ...s are approximately 2 feet 0 6 m from the floor Cut the hand chain if necessary 3 Connect both ends of the hand chain together 4 2 2 Disconnect Chain 1 Link the disconnect chain to the hook located at...

Page 12: ...ormation Figure 12 Hoist Engagement and Hoist Operation Pull the handle and attach the disconnect chain to the chain keeper for manual operation Release the tension from the disconnect chain to return...

Page 13: ...will stop the operator while the door is travelling in the upward direction Should be adjusted accordingly to stop door in fully open position The microprocessor has a built in program that replaces...

Page 14: ...cams Advanced Close Limit 1 Using the hoist manually lower the door to approx 6 above the ground 2 Pull the cam retaining bracket from the Close side see Figure 13 and rotate Close cam manually until...

Page 15: ...re available power supply voltage to voltage on operator name plate prior to electrical connection Failure to connect appropriate power supply voltage may cause serious damage to the operator NOTICE T...

Page 16: ...as shown in Figure 14 KEEP LOW VOLTAGE WIRES SEPARATE FROM LINE VOLTAGE WIRES 3 USE COPPER CONDUCTORS ONLY 6 2 Main Power Supply Connection Single Phase 115 230V Three Phase 208 230 460 575V Correct...

Page 17: ...parate from line voltage wires Use copper conductors only Push Button Station PBS Connection Figure 15 STATION 020 084 3 PBS Open Close Stop Figure 16 STATION 041 049 056 076 078 3 PBS Open Close Stop...

Page 18: ...ve the floor Keep low voltage wires separate from line voltage wires Use copper conductors only 6 4 1 Electric Photo Cells Photo Eyes Non Monitored Through Beam Type Figure 21 PHOTO 008A B Figure 22 P...

Page 19: ...ding to Figure 27 or Figure 28 4 Connect one end of the air hose to the air switch 5 Place the air plug in the other end of the air hose Electric Sensing Edge 1 Place the junction box in position refe...

Page 20: ...xiliary Output Module External Mid Stop Switch External Timer Defeat Switch Please contact your dealer or our inside sales department at 1 800 361 2260 for further information For technical support pl...

Page 21: ...Electronic Control Board BOARD 070E JP4 for Hoist Power Socket JP2 Output Module Socket Control Socket Radio Receiver Indicator LED D2 Green D3 Red LED D1 Green LED D5 Red D6 Red LED D12 Red D13 Red...

Page 22: ...ated stays ON for 1 sec D6 RED When reversing or sensing edge is activated D7 RED When close command is activated D8 RED When open command is activated D9 YELLOW Indicates that the stop button is conn...

Page 23: ...limit switch is not released deactivated within 3 6 sec while door starts to close open from the fully open closed positions 5 ON ON Indicates a faulty motor centrifugal switch single phase only 6 Fla...

Page 24: ...of entrapment protection devices will reverse the door during closing Auxiliary devices function as an Open Close controls and will reverse the door while closing T Mode Selector switch position on 4...

Page 25: ...r to Close T 4 or TS 5 Mode will close the door from the fully opened and mid stop positions after a factory preset time 5 sec Timer to Close can be programmed in increments of 1 sec or 15 sec TTC Pro...

Page 26: ...3 Press the Close button 4 Set select switch on run mode 4 or 5 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on 6 Md Tm 3 Press the Stop button 4 Set...

Page 27: ...on station RADIOEM 103 SD 3 Button Opera Brand Transmitter for operation of a Single Door open stop close function field selectable RADIOEM 103 MD 3 Button Opera Brand Transmitter for operation of Mul...

Page 28: ...LOSE LED is ON 3 On ECB set select switch on 9 SBC 4 On ECB press STOP button 5 On ECB select run mode 1 4 or 5 Single Button Control SBC Available with the Electronic Control Board ECB only Alternati...

Page 29: ...ter s cover back on and fasten the screw 6 On ECB select run mode 1 4 or 5 3 x 1 Button 1 DOOR 1 Small Button 2 DOOR 2 Medium Button 3 DOOR 3 Large Button Each button acts separately as a 1 Button Tra...

Page 30: ...switch 3 If required re adjust Close limit as shown in Figure 13 p 13 C2 mode selector switch on C2 0 Door should close as long as the close button is activated B2 mode selector switch on B2 1 Door s...

Page 31: ...damage to occur to the door system This operator is supplied with a Door Lock Sensor feature The door lock sensor feature prevents the door from getting damaged when the door lock hasn t been removed...

Page 32: ...y when the door is closed Use caution when using this release with the door open Weak or broken springs may cause the door to fall rapidly causing severe injury or death 6 KEEP DOORS PROPERLY OPERATIN...

Page 33: ...ion When pressing Open button door opens 1 2 ft then stops and reverses Mechanical door lock is engaged Release the door lock Verify if the rubber seal at the bottom of the door is frozen to the groun...

Page 34: ...always be kept clear of dirt rocks or any other substances in order to insure proper operation Maintenance of the door operator should be performed according to the schedule in Table 11 and Table 12...

Page 35: ...for evidence of corrosion on electrical wires and connectors Inspect the wiring compartment and remove any dirt from the control units Verify all the grounding wires and terminals for corrosion Be par...

Page 36: ...factory Please insert the brake band carefully around the brake drum For technical support please call 1 800 361 2260 or visit www manaras com for more information Place link locking plate Replace ban...

Page 37: ...nut Adjust solenoid gap Remove brake cover Tighten pivot nut Check brake adjustment Pull the lever to adjust the gap between the plunger and solenoid body Gap must be between 1 4 and 3 8 Re install br...

Page 38: ...base of the drive shaft 4 Add lubricant if needed consult Table 14 to select the proper lubricant 5 Fasten the breather elbow Changing the Lubricant After 100 hours of operation the reducer should be...

Page 39: ...from the main breaker making sure it has not tripped or blown a fuse Operator is not operating as expected Selector switch is not set on the desired mode Set switch on desired mode refer to p 24 for...

Page 40: ...opened positions Defective limit switch Operate limit switch manually while door is moving If door does not stop replace the switch Limit cams are not adjusted Verify and adjust Limit drive chain is...

Page 41: ...41 4 Electrical Drawings 4 1 1 Phase Operator with BOARD 070E For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 37 EDW1107006602...

Page 42: ...42 4 2 3 Phase Operator with BOARD 070E For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 38 EDW1307006602...

Page 43: ...43 4 3 External Wiring with BOARD 070E For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 39 External Wiring...

Page 44: ...l 1 800 361 2260 or visit www manaras com for more information OPERA CLUTCH SHAFT KIT MOUNTSHAFT014 INCLUDES SHAFT CLUTCH PULLEY BEARINGS SPROCKETS HOIST Figure 40 MGH 1 1 HP Mechanical Exploded View...

Page 45: ...ww manaras com for more information OPERA CLUTCH SHAFT KIT MOUNTSHAFT014 INCLUDES SHAFT CLUTCH PULLEY BEARINGS SPROCKETS HOIST Figure 41 MGH 2 3 5 HP Mechanical Exploded View BRAKE SEE NEXT PAGE FOR D...

Page 46: ...ASSEMBLY UNIV SHAFT037 REDUCER CC80 40D FR 182TV GN 3 5HP REDUCER008 7 1 MJ DISCONNECT HOIST SPRING SPRING012 15 1 SINGLE SWIVEL PULLEY 1 0 PULLEY016 8 1 MOTOR SEE Table 20 or Table 21 16 1 SOLENOID S...

Page 47: ...D070E 4 1 OPERA LIMIT SHAFT SHAFT103 5 1 RADIO CONTROL TERM STRIP TSTRIP005 6 1 RESET SEE Table 20 or Table 21 7 2 SINGLE LIMIT SWITCH LEVER 46 DEG LIMIT023 8 1 SNAP ACT SW SPDT LEVER FLAT 1 5 LIMIT02...

Page 48: ...2HP 120V 230V 1PH MOTOR336 1PH 5 AMPS RESET RESET002 3 4HP MOTOR 3 4HP 120V 230V 1PH MOTOR337 1PH 6 AMPS RESET RESET003 1HP MOTOR 1HP 120V 230V 1PH MOTOR350 1PH 8 AMPS RESET RESET005 1 1 2HP MOTOR 1...

Page 49: ...PH MOTOR361 2HP MOTOR 2HP 208V 460V 3PH MOTOR383 3HP MOTOR 3HP 208V 460V 3PH MOTOR051 5HP MOTOR 5HP 208V 460V 3PH MOTOR053 575V 3PH 3 4HP TRANSF142 SOLENOID004 MOTOR 3 4HP 575V 3PH MOTOR384 1HP MOTOR...

Page 50: ...50 Notes For technical support please call 1 800 361 2260 or visit www manaras com for more information...

Page 51: ...itten specifications are not properly applied by the Buyer when selecting the equipment If our written instructions for installation and wiring of the electrical connections have not been followed If...

Page 52: ...Reg T M of 9141 0720 Qu bec Inc BOOK1105 REV 7 2016 09 15...

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