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ASSEMBLING

Bearing retainer

Stop ring

E-4

Compression spring 5

Fig. 57

Ball Bearing 608ZZ

Ring 8

[4] Maintenance Program

When replacing carbon brush, it is recommended to replace the parts listed in the table below at the same time for longer 

service life of the machine. (

Fig. 58)

 

Fig. 58

Steel ball 7.0

O ring 9

O ring 16

Striker for HR2230

Striker for HR2460 and HR2460F

Groove for Distinction

19.5mm

19.5mm

30.0mm

31.5mm

C

ircuit diagram  for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F

Color index of lead wires' sheath

Black

White

Blue

Brown

Brush holder

Switch

Built in

Noise suppressor

White 

for some countries,

instead of blue 

Black 

for some countries,

instead of brown 

Brush holder unit

Power supply cord

For some countries,

Noise suppressor is not

built in Switch

Light

circuit

Light circuit is not built in HR2230

14

15

R

epair for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F

[3] DISASSEMBLY/ASSEMBLY

[3] -7. Swash Bearing Section (cont.)

(7) Install Ball bearing 608ZZ of Swash bearing section into Inner housing complete. 

     Fasten Swash bearing section to Inner housing complete with two M4x12 Hex socket head bolts. 

     Put Compression spring 5 through the upper pin of Inner housing complete, and secure it with Stop ring E-4. (

Fig. 57)

M4x12 Hex socket 

head bolt (2 pcs.) 

Note: 

When replacing O Ring 16, Striker has to be removed from Piston cylinder.

           The Striker for HR2230 is different from that for HR2460 and HR2460F 

           as follows.      Be careful not to confound them.     

Summary of Contents for HR2230

Page 1: ...tput W 110 6 8 HR2230 6 2 3 4 3 3 3 1 7 5 Except HR2230 6 7 3 7 3 6 3 4 120 220 230 240 HR2230 Except HR2230 HR2230 Except HR2230 HR2230 Except HR2230 Current A 50 60 50 60 50 60 50 60 50 60 780 780 7...

Page 2: ...Pipe 30 1R232 Assembling Oil seal 25 to Gear housing complete Round bar for arbor 30 100 1R252 Removing Needle bearing complete and Oil seal 25 from Gear housing complete Bearing extractor 1R269 Remov...

Page 3: ...ed Remove Cap 35 by hand and using a slotted screwdriver Ring spring 19 Tool holder complete Ring spring 19 Piston joint Armature Flat washer 12 Swash Bearing Section Description Portion to lubricate...

Page 4: ...Gear housing side Conical compression spring 21 29 Correct Tool holder complete Ring spring 19 Tool holder complete flat portion Do the reverse of the disassembling steps Note Conical compression spr...

Page 5: ...2 3 While pushing Lock button deeply into the inner bottom of Change lever tap Change lever with a plastic hammer to fit the hinge portion of Change lever into Motor housing completely 4 Make sure to...

Page 6: ...washer 15 which is assembled in Motor housing Gear housing complete Inner housing complete Motor housing Inner housing complete Armature Wave washer 15 Ball bearing 627DDW Fig 17 Fig 18 2 Separate Gea...

Page 7: ...Gear housing complete Tool holder section Note Ball bearing 606ZZ is often left in Gear housing complete Therefore Ball bearing 606ZZ may not be on its initial position designated by circle ASSEMBLIN...

Page 8: ...plete as illustrated in Figs 28 and 29 Inner housing complete Gear housing complete 1R164 1R164 Outer diameter 30mm Outer diameter 34mm 1R232 Oil seal 25 The initial position of Oil seal 25 Press Oil...

Page 9: ...f Ring spring 28 is in the holes slide the end to outside using a slotted screwdriver Ring spring 28 1R038 Vise 3 6 Impact Bolt Section Strike Gear housing complete against workbench Note Cover the wo...

Page 10: ...e Sleeve 9 Impact bolt Ring 10 Cushion ring 13 1 Assemble the Impact bolt section to Tool holder complete as illustrated in Figs 35 36 and 37 O ring case O ring 9 Impact Bolt Section 3 Pick up Ring sp...

Page 11: ...ton cylinder Change plate Fig 42 Fig 41 Piston cylinder Swash bearing section Piston cylinder in the rear dead center position Swash bearing section Inner housing Change plate Change plate Clutch cam...

Page 12: ...wash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Page 13: ...ton joint Piston cylinder Inner housing Correct Wrong Pole of Swash bearing 10 Ring 8 1 Assemble Swash bearing section using 1R032 1R033 and arbor press as illustrated in Fig 50 Note 1 Assemble Spur g...

Page 14: ...blue Black for some countries instead of brown Brush holder unit Power supply cord For some countries Noise suppressor is not built in Switch Light circuit Light circuit is not built in HR2230 P 14 15...

Page 15: ...extra of Brush holder lead wire white in this position Wiring of Brush holder lead wires black and white Terminal M2 Terminal M1 Switch Grip portion For some countries Noise suppressor is not built in...

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