background image

DISASSEMBLING

ASSEMBLING

1R252

Press Oil seal 25 with arbor press and 1R252.

Needle bearing complete is removed together

with Oil seal 25 from Gear housing complete. 

Oil seal 25

Needle bearing

complete

Fig. 25

Fig. 24

Fig. 27

Fig. 26

Fig. 29

Fig. 28

Note: The other way is available for removing/ assembling Needle bearing complete.

          See Figs. 30 and 31 of next page. 

(1) Disassemble Tool holder section and Inner housing complete from Gear housing complete. See 

[3] -4. Tool Holder Section.

(2) Insert Inner housing complete into Gear housing complete. 

(Fig. 24)

(3) Remoe Needle bearing complete and Oil seal 25 from Gear housing complete. (

Fig. 25)

    

(1) Assemble Oil seal 25 to Gear housing complete in the order 

from Figs. 26 to 27.

(2) Assemble Needle bearing complete as illustrated in 

Figs. 28 and 29

.    

Inner housing complete

Gear housing complete

1R164

1R164

Outer diameter: 30mm

Outer diameter: 34mm

1R232

Oil seal 25

(The initial position of Oil 

  seal 25)

Press Oil seal 25 with arbor press and 1R232.

Oil seal 25 can be set halfway.

Press Oil seal 25 to the initial position with arbor press

and the outer diameter 34mm end surface of 1R164. 

The initial position of Oil seal 25

Oil seal 25

Outer diameter: 36mm

Top side

Gear housing complete

Bottom side

Face the flat portion of Needle bearing complete to

the bottom side of Gear housing complete.

Needle bearing complete

Needle bearing (the component of Needle

bearing complete)

Flat portion

Press Needle bearing with arbor press and 

the outer diameter 34mm end surface of 

1R164 until Needle bearing complete stops.   

[3] DISASSEMBLY/ASSEMBLY

[3] -5. Needle Bearing Complete and Oil Seal 25

R

epair for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F    

 

8/

 

15

Summary of Contents for HR2230

Page 1: ...tput W 110 6 8 HR2230 6 2 3 4 3 3 3 1 7 5 Except HR2230 6 7 3 7 3 6 3 4 120 220 230 240 HR2230 Except HR2230 HR2230 Except HR2230 HR2230 Except HR2230 Current A 50 60 50 60 50 60 50 60 50 60 780 780 7...

Page 2: ...Pipe 30 1R232 Assembling Oil seal 25 to Gear housing complete Round bar for arbor 30 100 1R252 Removing Needle bearing complete and Oil seal 25 from Gear housing complete Bearing extractor 1R269 Remov...

Page 3: ...ed Remove Cap 35 by hand and using a slotted screwdriver Ring spring 19 Tool holder complete Ring spring 19 Piston joint Armature Flat washer 12 Swash Bearing Section Description Portion to lubricate...

Page 4: ...Gear housing side Conical compression spring 21 29 Correct Tool holder complete Ring spring 19 Tool holder complete flat portion Do the reverse of the disassembling steps Note Conical compression spr...

Page 5: ...2 3 While pushing Lock button deeply into the inner bottom of Change lever tap Change lever with a plastic hammer to fit the hinge portion of Change lever into Motor housing completely 4 Make sure to...

Page 6: ...washer 15 which is assembled in Motor housing Gear housing complete Inner housing complete Motor housing Inner housing complete Armature Wave washer 15 Ball bearing 627DDW Fig 17 Fig 18 2 Separate Gea...

Page 7: ...Gear housing complete Tool holder section Note Ball bearing 606ZZ is often left in Gear housing complete Therefore Ball bearing 606ZZ may not be on its initial position designated by circle ASSEMBLIN...

Page 8: ...plete as illustrated in Figs 28 and 29 Inner housing complete Gear housing complete 1R164 1R164 Outer diameter 30mm Outer diameter 34mm 1R232 Oil seal 25 The initial position of Oil seal 25 Press Oil...

Page 9: ...f Ring spring 28 is in the holes slide the end to outside using a slotted screwdriver Ring spring 28 1R038 Vise 3 6 Impact Bolt Section Strike Gear housing complete against workbench Note Cover the wo...

Page 10: ...e Sleeve 9 Impact bolt Ring 10 Cushion ring 13 1 Assemble the Impact bolt section to Tool holder complete as illustrated in Figs 35 36 and 37 O ring case O ring 9 Impact Bolt Section 3 Pick up Ring sp...

Page 11: ...ton cylinder Change plate Fig 42 Fig 41 Piston cylinder Swash bearing section Piston cylinder in the rear dead center position Swash bearing section Inner housing Change plate Change plate Clutch cam...

Page 12: ...wash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Page 13: ...ton joint Piston cylinder Inner housing Correct Wrong Pole of Swash bearing 10 Ring 8 1 Assemble Swash bearing section using 1R032 1R033 and arbor press as illustrated in Fig 50 Note 1 Assemble Spur g...

Page 14: ...blue Black for some countries instead of brown Brush holder unit Power supply cord For some countries Noise suppressor is not built in Switch Light circuit Light circuit is not built in HR2230 P 14 15...

Page 15: ...extra of Brush holder lead wire white in this position Wiring of Brush holder lead wires black and white Terminal M2 Terminal M1 Switch Grip portion For some countries Noise suppressor is not built in...

Reviews: