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[3] DISASSEMBLY/ASSEMBLY

[3] -1. Chuck Section

DISASSEMBLING

ASSEMBLING

[3] -2. Change Lever

(1) Remove dust and dirt from Change lever and the grooved area on

      the Motor housing circled in 

Fig. 9

.

(2) Set Change lever to hammer drill mode while pushing Lock button. (

Fig. 10

(3) Push Lock button further into the inner bottom of Change lever (

Fig. 11 left

      and turn Change lever to the left further than hammer drill mode position. 

      (

Fig. 11 right

)

(4) Lift up the hinge position of Change lever (

Fig. 12

). 

      Now, Change lever is removed.

Clean this portion thoroughly.

Motor housing

Lock

button

Change lever

Fig

Fig. 9

Fig. 11

Fig. 12

. 8

flat portion

Conical 

compression

spring 21-29

Ring spring 19

Wrong

Cap 35 side

Gear housing side

Cap 35 side

Gear housing side

Conical compression

spring 21-29

Correct

Tool holder complete

Ring spring 19

Tool holder complete

flat portion

Do the reverse of the disassembling steps.

Note: Conical compression spring 21-29 and Ring spring 19 are not reversible when assembled to Tool holder complete.

           Be sure to assemble them as drawn in Fig. 8.     

Lock button in Change lever is returned

to the original position when

the hinge portion is lifted.

Hinge portion of Change lever

Turn Change lever to the left further than hammer drill

mode position while pushing Lock button deeper than

                               the surface level of Change lever.

Turn Change lever fully 

until the elastomer of 

Motor housing is deformed

slightly.

Push Lock button and turn Change lever

to Hammer drill mode.

Be careful to the difference in height of 

Lock button between step (2) and (3).

Fig. 10

R

epair for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F    

4

15

Surface

level

Summary of Contents for HR2230

Page 1: ...tput W 110 6 8 HR2230 6 2 3 4 3 3 3 1 7 5 Except HR2230 6 7 3 7 3 6 3 4 120 220 230 240 HR2230 Except HR2230 HR2230 Except HR2230 HR2230 Except HR2230 Current A 50 60 50 60 50 60 50 60 50 60 780 780 7...

Page 2: ...Pipe 30 1R232 Assembling Oil seal 25 to Gear housing complete Round bar for arbor 30 100 1R252 Removing Needle bearing complete and Oil seal 25 from Gear housing complete Bearing extractor 1R269 Remov...

Page 3: ...ed Remove Cap 35 by hand and using a slotted screwdriver Ring spring 19 Tool holder complete Ring spring 19 Piston joint Armature Flat washer 12 Swash Bearing Section Description Portion to lubricate...

Page 4: ...Gear housing side Conical compression spring 21 29 Correct Tool holder complete Ring spring 19 Tool holder complete flat portion Do the reverse of the disassembling steps Note Conical compression spr...

Page 5: ...2 3 While pushing Lock button deeply into the inner bottom of Change lever tap Change lever with a plastic hammer to fit the hinge portion of Change lever into Motor housing completely 4 Make sure to...

Page 6: ...washer 15 which is assembled in Motor housing Gear housing complete Inner housing complete Motor housing Inner housing complete Armature Wave washer 15 Ball bearing 627DDW Fig 17 Fig 18 2 Separate Gea...

Page 7: ...Gear housing complete Tool holder section Note Ball bearing 606ZZ is often left in Gear housing complete Therefore Ball bearing 606ZZ may not be on its initial position designated by circle ASSEMBLIN...

Page 8: ...plete as illustrated in Figs 28 and 29 Inner housing complete Gear housing complete 1R164 1R164 Outer diameter 30mm Outer diameter 34mm 1R232 Oil seal 25 The initial position of Oil seal 25 Press Oil...

Page 9: ...f Ring spring 28 is in the holes slide the end to outside using a slotted screwdriver Ring spring 28 1R038 Vise 3 6 Impact Bolt Section Strike Gear housing complete against workbench Note Cover the wo...

Page 10: ...e Sleeve 9 Impact bolt Ring 10 Cushion ring 13 1 Assemble the Impact bolt section to Tool holder complete as illustrated in Figs 35 36 and 37 O ring case O ring 9 Impact Bolt Section 3 Pick up Ring sp...

Page 11: ...ton cylinder Change plate Fig 42 Fig 41 Piston cylinder Swash bearing section Piston cylinder in the rear dead center position Swash bearing section Inner housing Change plate Change plate Clutch cam...

Page 12: ...wash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Page 13: ...ton joint Piston cylinder Inner housing Correct Wrong Pole of Swash bearing 10 Ring 8 1 Assemble Swash bearing section using 1R032 1R033 and arbor press as illustrated in Fig 50 Note 1 Assemble Spur g...

Page 14: ...blue Black for some countries instead of brown Brush holder unit Power supply cord For some countries Noise suppressor is not built in Switch Light circuit Light circuit is not built in HR2230 P 14 15...

Page 15: ...extra of Brush holder lead wire white in this position Wiring of Brush holder lead wires black and white Terminal M2 Terminal M1 Switch Grip portion For some countries Noise suppressor is not built in...

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