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[2] LUBRICATION

[1] NECESSARY REPAIRING TOOLS

CAUTION: Remove the Bit from the machine for safety before repair/ maintenance

                     in accordance with the instruction manual! 

Note: Regarding the repair for 3 mode Rotary hammers, refer to the data as follows:

          HR2470-NP.pdf, HR2470F-NP.pdf, HR2470T-NP.pdf, HR2470FT-NP.pdf

Fig. 1

R

epair for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F    

Description

Code No.

Use for

Retaining ring S pliers ST-2N

1R003

Removing Ring spring 19

Retaining ring S pliers ST-2

1R004

Removing Ring spring 28 which functions as a stopper for Spur gear 51,etc.

1R022

Support for removing Ring spring 28/ Removing Ring 8 and Helical gear 26, etc.
Removing Ring 8 and Helical gear 26

Pipe ring (for arbor press)

1R023

Bearing setting plate 8.2

1R032

Assembling Swash bearing 10 
Assembling Helical gear 26 

Bearing setting plate 10.2

1R033

Armature holder 32 set for vise

1R038

Holding Tool holder when removing Ring spring 28

Ring spring setting tool A

1R164

Assembling Oil seal 25 and Needle bearing complete to Gear housing complete

Ring spring setting tool B

1R165

Press-fitting Needle bearing complete into Gear housing complete

Tip for Retaining ring pliers

1R212

Attachment of 1R003

Pipe 30

1R232

Assembling Oil seal 25 to Gear housing complete 

Round bar for arbor 30-100

1R252

Removing Needle bearing complete and Oil seal 25 from Gear housing complete

Bearing extractor

1R269

Removing Ball bearing 608ZZ from Swash bearing section

Round bar for arbor 7-50

1R281

Removing Tool holder section, Ring 8 and Helical gear 26 from Swash bearing

section 

Ring spring removing jig

1R306

Removing Ring spring 28 from Tool holder 

Piston cylinder

317517-9

Assembling Ring spring 28 to Tool holder 

Item No.

Description

Portion to lubricate

Apply the Makita Grease RB No.00 to the portions marked with black triangle to protect parts and product from unusual 

abrasion.  

Cap 35

O ring 17

1

1

(a)

(c)

(d)

(e)

16

Change lever

13

16

Gear housing complete

Spur gear 51

17

17

23

Needle bearing complete

24

25

23

Steel ball 7

24

Tool holder complete

25

Ring 10

29

O ring 9

Lip portion where Bit is inserted

Whole portion

Pin portion

Inside where Swash bearing section rotates

(a) Teeth portion, (b) Surface where Clutch portion of 25 Tool holder contacts
Whole portion
(c) Surface where Needle bearing complete contacts
(d) Surface where Plane bearing 28 of 56 Inner housing complete contacts (Re; 

Fig. 2

)

(e) Inside where  36  Piston cylinder reciprocates
Surface where Cushion ring 13 contacts
Whole portion

32

13

29

32

Sleeve 9

Impact bolt

Cushion ring 13

(b)

Tool Holder Section

Bearing plate (for arbor press)

 

2

15

Summary of Contents for HR2230

Page 1: ...tput W 110 6 8 HR2230 6 2 3 4 3 3 3 1 7 5 Except HR2230 6 7 3 7 3 6 3 4 120 220 230 240 HR2230 Except HR2230 HR2230 Except HR2230 HR2230 Except HR2230 Current A 50 60 50 60 50 60 50 60 50 60 780 780 7...

Page 2: ...Pipe 30 1R232 Assembling Oil seal 25 to Gear housing complete Round bar for arbor 30 100 1R252 Removing Needle bearing complete and Oil seal 25 from Gear housing complete Bearing extractor 1R269 Remov...

Page 3: ...ed Remove Cap 35 by hand and using a slotted screwdriver Ring spring 19 Tool holder complete Ring spring 19 Piston joint Armature Flat washer 12 Swash Bearing Section Description Portion to lubricate...

Page 4: ...Gear housing side Conical compression spring 21 29 Correct Tool holder complete Ring spring 19 Tool holder complete flat portion Do the reverse of the disassembling steps Note Conical compression spr...

Page 5: ...2 3 While pushing Lock button deeply into the inner bottom of Change lever tap Change lever with a plastic hammer to fit the hinge portion of Change lever into Motor housing completely 4 Make sure to...

Page 6: ...washer 15 which is assembled in Motor housing Gear housing complete Inner housing complete Motor housing Inner housing complete Armature Wave washer 15 Ball bearing 627DDW Fig 17 Fig 18 2 Separate Gea...

Page 7: ...Gear housing complete Tool holder section Note Ball bearing 606ZZ is often left in Gear housing complete Therefore Ball bearing 606ZZ may not be on its initial position designated by circle ASSEMBLIN...

Page 8: ...plete as illustrated in Figs 28 and 29 Inner housing complete Gear housing complete 1R164 1R164 Outer diameter 30mm Outer diameter 34mm 1R232 Oil seal 25 The initial position of Oil seal 25 Press Oil...

Page 9: ...f Ring spring 28 is in the holes slide the end to outside using a slotted screwdriver Ring spring 28 1R038 Vise 3 6 Impact Bolt Section Strike Gear housing complete against workbench Note Cover the wo...

Page 10: ...e Sleeve 9 Impact bolt Ring 10 Cushion ring 13 1 Assemble the Impact bolt section to Tool holder complete as illustrated in Figs 35 36 and 37 O ring case O ring 9 Impact Bolt Section 3 Pick up Ring sp...

Page 11: ...ton cylinder Change plate Fig 42 Fig 41 Piston cylinder Swash bearing section Piston cylinder in the rear dead center position Swash bearing section Inner housing Change plate Change plate Clutch cam...

Page 12: ...wash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Page 13: ...ton joint Piston cylinder Inner housing Correct Wrong Pole of Swash bearing 10 Ring 8 1 Assemble Swash bearing section using 1R032 1R033 and arbor press as illustrated in Fig 50 Note 1 Assemble Spur g...

Page 14: ...blue Black for some countries instead of brown Brush holder unit Power supply cord For some countries Noise suppressor is not built in Switch Light circuit Light circuit is not built in HR2230 P 14 15...

Page 15: ...extra of Brush holder lead wire white in this position Wiring of Brush holder lead wires black and white Terminal M2 Terminal M1 Switch Grip portion For some countries Noise suppressor is not built in...

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