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[3] DISASSEMBLY/ASSEMBLY

[3]-4. Helical gear 47, Helical gear 9B, Ball bearings (cont.)

DISASSEMBLING

(5) Helical gear 47 section can be disassembled. (

Fig. 10

)

2. Remove Ball bearing 606ZZ from Helical gear 9B

    with 1R269.

Ball bearing

606ZZ 

Ball bearing

606ZZ 

1R037

1. Remove Helical gear 47 from Helical gear 9B

    using 1R037 and Arbor press with 1R278.

    Ball bearing 606ZZ remains on Helical gear 9B 

    after this process. 

Helical

gear 47 

Helical gear 9B

Helical

gear 9B 

1R269

1R278

Fig. 10

P  

6

/ 1

0

R

epair

ASSEMBLING

(1) Assemble Ball bearings and Helical gear 47 to Helical gear 9B.   (

Fig. 11

)

(2) Do the reverse step of Disassembling. (

Fig. 8

Fig. 11

1. Assemble Ball bearing 606ZZ

    to Helical gear 9B using

    1R027 and arbor press.

2. Assemble Helical gear 47 to

    Helical gear 9B using 1R028

    and arbor press.

3. Assemble Ball bearing 604ZZ

    to the rod end of Helical gear 9B.

Ball bearing

606ZZ 

Ball bearing 606ZZ

1R027

Rod portion

of Helical 

gear 9B

Rod end of

Helical gear

9B

Ball bearing

604ZZ 

Ball bearing 604ZZ

Gear end of Helical gear 9B

Set Ball bearing

606ZZ to 

this position. 

Helical

gear 47

Helical gear 47

Helical gear 47

1R028

Ball bearing 606ZZ

Set Helical 

gear 47 here. 

Rod portion 

of Helical 

gear 9B

Side view

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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