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[3] DISASSEMBLY/ASSEMBLY

[3]-5. Helical gear 28, Ball bearing 6900DDW

4. Remove Helical gear 28 together with Spindle

    from Bearing box section using 1R217 and

    Arbor press with 1R282.

5. Remove Spindle from Helical gear 28

    using 1R035 and Arbor press.

1R217

1R282

DISASSEMBLING

1R035

(2) Remove Helical gear 28 and Spindle from Bearing box. (

Fig. 13

)

Fig. 13

P  

7

/ 1

0

R

epair

(1) Disassemble Bearing box section. (

Fig. 12

)

Fig. 12

1. Remove M5x16 +Countersunk

    head screws.

2. Remove Bearing box section.

3. Remove O ring 26 from

    Bearing box.

M5x16 +Countersunk

head screw with adhesive

Bearing box

section

O ring 26

(3) Disassemble Bearing retainer 14-23 and Ball bearing 6900DDW. (

Fig. 14

)

Fig. 14

6. Clamp Bearing box with vise and

    remove Bearing retainer 14-23 by

    turning it with 1R361 counter-

    clockwise.

7. Place Bearing box on the turn base of

    Arbor press, then remove Ball bearing

    6900DDW from Bearing box by using

    Arbor press and Spindle as a jig.     

1R361

Spindle

Bearing

retainer 14-23

8. Separate Spindle from

    Ball bearing 6900DDW.

Ball bearing

6900DDW

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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