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[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

DISASSEMBLING

ASSEMBLING

M5-8

Hex lock nut

Wrench 8

(1) The machine is fixed to Base assembly with M5x10 Thumb screw at the rear side, and with M5 (+) Pan head screw

      and M5-8 Hex nut at the front side.  Separate the machine from Base assembly. (

Fig. 2

(2) Remove Angular guide and Depth guide. (

Fig. 3)

      Base can be now replaced with new one.

M5 (+) Pan head screw

Flat

washer 5 

Depth guide

Spring washer 5

Angular guide

Angular Guide

1. Remove M5x10 Thumb screw,

    Spring washer 5 and Flat washer 5.

2. Disassemble the hinge portion by

    removing Stop ring E-3 and Pin 5.

Depth guide

Disassemble the hinge

portion by removing

Stop ring E-3 and Pin 4.

Base

Stop ring E-3

M5x10 Thumb screw 

Spring washer 5

Flat washer 5

Base

Depth guide

Stop ring E-3

Depth guide

Pin 4

(1) Fix Depth guide to Base with Pin 4 through Depth guide and Base

      from the external side. Secure them with Stop ring E-3. (

Fig. 4

)

(2) Fix Angular guide to Base with Pin 5 through Angular guide and Base

      from the internal side. Secure them with Stop ring E-3. (

Fig. 3

)

(3) Fix M5x10 Thumb screw through Spring washer 5 and Flat washer 5

      to Base and Angular guide. (

Fig. 3

)  

(4) Assemble Base to the machine. (

Fig. 2

)

Pin 5

M5x10 Thumb screw

Loosen M5 (+) Pan head screw

while holding M5-8 Hex lock nut

with Wrench 8.

Unscrew M5x10 Thumb screw

from Depth guide. 

Note:

 Be careful not to lose Spring

           washer 5 and Flat washer 5. 

Fig. 2

Fig. 3

Fig. 4

P  

3

/ 1

0

R

epair

Stop ring E-3

Pin 4

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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