background image

M4x20 

Pan head screw

M4x20 

Pan head screw

Water supply

tank section

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Switch lever, Lock off lever

DISASSEMBLING

ASSEMBLING

(1) Remove Base from the machine by unscrewing M5x10 Thumb screw on the rear side and M5 (+) Pan head screw

      and M5-8 Hex nut on the front side. (

Fig. 2

)

(2) Remove Set plate, Water supply tank section and Handle (L) from the machine. Now, Lock off lever and

      Switch lever can be removed. (

Fig. 5

)  

(1) Assemble lock off lever and Switch lever to Handle (R).   (

Fig. 6

)

(2) Fasten Handle (L) to Handle (R) by screwing 4x18 Tapping screws (5pcs). (

Fig. 5

)

1. Mount Compression springs on an each projection

    of the two levers drawn below.

    Be sure to seat the springs on the base of projection.

Note

: Compression spring 4 for Lock off lever and

          for Switch lever are identical. 

Fig. 5

Fig. 6

Handle (L)

Set plate

Slotted

screwdriver

1. Remove Set plate with small slotted screwdriver.

2. Remove Water supply tank section 

    by unscrewing 4x20 Pan head screws (2pcs).

Handle (R)

Switch lever 

Switch lever 

Compression

spring 4 

Compression

spring 4 

Compression

spring 4 

Compression

spring 4 

Lock off  lever 

Lock off lever 

Handle (R)

Handle (R)

Switch lever 

Lock off  lever 

2. Set Lock off lever and Switch lever on

    Handle (R) along with Compression spring 4.

4. Remove Lock off lever, Switch lever, Switch

    and other components such as Springs.

3. Remove Handle (L) from Handle (R) by unscrewing

    4x18 Tapping screws (5pcs).

Handle (L)

4x18 Tapping screw (5pcs.)

P  

4

/ 1

0

R

epair

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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