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CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Fig. 1

Code No.

Description

Use for 

1R027

Bearing setting pipe 18-10.2

assembling Ball bearing 606ZZ, Helical gear 28

Bearing setting pipe 20-12.2

1R028

assembling Helical gear 47

Bearing setting plate 10.2

1R035

holding Helical gear 28 when removing Spindle from the Gear

Bearing setting plate 20.2

1R037

holding Helical gear 47 when removing Helical gear 9B

Ring 22

1R217

holding Bearing box when removing Spindle from Baring box

Bearing extractor

1R269

removing Ball bearing 606ZZ

Round bar for Arbor 4-50

1R278

removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 

Round bar for Arbor 8-50

1R282

removing Helical gear 28 together with Spindle from Bearing box

Bearing plate 10mm

1R356

holding Ball bearing 604ZZ when removing Helical gear 47 

Bearing retainer wrench

1R361

17

3g
1g

a little

Handle (R)

a. Gear room for Helical gear 47
b. Gear room for Helical gear 28 and Helical gear 9B

c. O ring 19 of Gear housing complete

removing / assembling Bearing retainer 14-23

Apply the following lubricant to protect parts and product from unusual abrasion.

b

Helical gear 28 

Helical

gear 9B 

Helical

gear 47 

a

Description

Item No.

Amount

Portion to lubricate 

Lubricant

Makita grease N No.1

P  

2

/ 1

0

R

epair

Gear housing

complete

O ring 19

c

17

23

23

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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