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[3] DISASSEMBLY/ASSEMBLY

[3]-5. Helical gear 28, Ball bearing 6900DDW (cont.)

(1) Assemble Bearing retainer 14-23, Ball bearing 6900DDW, Spindle and Helical gear 28. (

Fig. 15

)

ASSEMBLING

Bearing retainer 14-23

1. Put Ball bearing 6900DDW into

    Bearing box, then fix Bearing

    retainer 14-23 by turning it

    clockwise with 1R361.

2. Insert Spindle into Bearing

    box by pressing with Arbor

    press and put O ring 26.   

3. Mount Helical gear 28 on Spindle

    of Gear box using 1R027 with

    Arbor press. 

Ball bearing

6900DDW 

Spindle

O ring 26

Helical

gear 28

Fig. 15

(2) Mount Bearing box section to Housing (R) by fixing with M5x16 (+) Countersunk head screws. (

Fig. 12

)

      Note

: Two M5x16 (+) Countersunk head screws are with threadlocker. Therefore, when re-using them,

                apply ThreeBond 1342 or Loctite 242 to the threads.

[3]-6. DC motor

DISASSEMBLING

Fig. 16

Fig. 17

Unscrew four 4x18 Tapping

screws, then disassemble 

Motor housing (R).

DC motor can be now replaced. 

ASSEMBLING

(1) Remove Motor housing after

      disassembling of Handle (L).

      (

Fig. 7

)

(2) Remove DC motor from Motor

      housing. (

Fig. 16

[3]-7. Water supply tank

DISASSEMBLING

Disassemble removed Water supply

tank section.  (

Fig. 5, 17

4x18 Tapping

screw (4pcs)

Motor

housing (R)

Take the reverse step of Disassembling.

ASSEMBLING

Take the reverse step of Disassembling.

DC Motor

 8

/ 1

0

R

epair

3. Water supply tank set

2. Water supply cock set

M4x20 

Pan head screw

M4x20 

Pan head screw

Tank holder

Band B

1. Tank holder set

Cap A

Water supply

cock complete

Vinyl tube 5

Nozzle

Rubber

washer 12

Water supply tank

O ring 50

Cap B

1R027

Set Helical 

gear 28 to 

this position. 

1. Disassemble Tank

    holder set.

2. Disassemble Water

    supply cock set.

3. Disassemble Water

    supply tank set.

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

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