background image

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Helical gear 47, Helical gear 9B, Ball bearings

(1) Remove Handle (L). (

Fig. 5

)

(2) Remove Motor housing, Gear housing and Duct. (

Fig. 7

)

4x40 Tapping screw

(3pcs)

4x18 Tapping screw

(3) Remove Helical gear 47. (

Fig. 8

)

Duct

Motor housing set

Gear housing complete

Fig. 7

Fig. 8

Helical gear 47

Ball

bearing 606ZZ 

Ball bearing 604ZZ

Helical

gear 9B 

Helical gear 47

DISASSEMBLING

P  

5

/ 1

0

R

epair

(4) Disassemble Ball bearing 604ZZ from Helical gear 47. (

Fig. 9

)

Fig. 9

1. Insert a set of 1R356 between Ball bearing

    604ZZ and Helical gear 47, then put 1R356

    on Arbor press.

Ball bearing 604ZZ

Ball bearing

604ZZ

1R278

2. Remove Ball bearing 604ZZ by pushing

    the rod end of Helical gear 9B carefully

    with Arbor press and 1R278.

1R356

Helical

gear 47 

Helical gear 47

Rod end of

Helical gear 9B

1. Unscrew 4x40 Tapping screws (3pcs).

2. Remove Motor housing set.

3. Remove Duct by unscrewing 4x18

    Tapping screw.

4. Remove Gear housing complete.

5. Now, Helical gear 47 can be seen.

Summary of Contents for CC300D

Page 1: ...ing water 130 1 400 85 3 3 8 25 5 1 16 5 5 8 500 1 7 3 7 15 9 16 No load speed rpm min Battery Max output W Size of wheel mm Max cutting capacities 3 mm Weight according to EPTA Procedure 01 2003 4 kg...

Page 2: ...ing Ball bearing 606ZZ Round bar for Arbor 4 50 1R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47 Round bar for Arbor 8 50 1R282 removing Helical gear 28 together with Spindle...

Page 3: ...e portion by removing Stop ring E 3 and Pin 4 Base Stop ring E 3 M5x10 Thumb screw Spring washer 5 Flat washer 5 Base Depth guide Stop ring E 3 Depth guide Pin 4 1 Fix Depth guide to Base with Pin 4 t...

Page 4: ...he two levers drawn below Be sure to seat the springs on the base of projection Note Compression spring 4 for Lock off lever and for Switch lever are identical Fig 5 Fig 6 Handle L Set plate Slotted s...

Page 5: ...LING P 5 10 Repair 4 Disassemble Ball bearing 604ZZ from Helical gear 47 Fig 9 Fig 9 1 Insert a set of 1R356 between Ball bearing 604ZZ and Helical gear 47 then put 1R356 on Arbor press Ball bearing 6...

Page 6: ...ING 1 Assemble Ball bearings and Helical gear 47 to Helical gear 9B Fig 11 2 Do the reverse step of Disassembling Fig 8 Fig 11 1 Assemble Ball bearing 606ZZ to Helical gear 9B using 1R027 and arbor pr...

Page 7: ...Remove M5x16 Countersunk head screws 2 Remove Bearing box section 3 Remove O ring 26 from Bearing box M5x16 Countersunk head screw with adhesive Bearing box section O ring 26 3 Disassemble Bearing re...

Page 8: ...hreeBond 1342 or Loctite 242 to the threads 3 6 DC motor DISASSEMBLING Fig 16 Fig 17 Unscrew four 4x18 Tapping screws then disassemble Motor housing R DC motor can be now replaced ASSEMBLING 1 Remove...

Page 9: ...red dot marking 2 Connect the receptacle of Lead wire black to the other Terminal Note Face each Lead wire to the direction drawn below Red dot marking Receptacles of Lead wire Receptacles of Lead wir...

Page 10: ...Handle R Lead wire white Lead wire red Fig D 3 1 Place DC motor in Motor housing L 2 Fix Lead wires with Line filter if used in these Lead wire holders by pushing them in the direction of the arrows...

Reviews: