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CARRIAGE REPLACEMENT

200/300/350HF 

(350 HF shown)

1.  Shut off the cutter and remove the power and computer data cables.

2.  Remove the left (2 screws) end cover.  See 

Removing the End Covers in the 300 

service manual

 available for download on www.ioline.com

Y Axis Subsystem

Step 1. - Removing the Covers

Step 2. - Removing the Carriage

1.  Mark the screw on the Y axis belt 

tensioner with “White-Out” to mark 

the position of the screw before you 

loosen it. Loosen the allen screw on 

the belt tensioner until the the bracket 

is flat against the end plate. Do not 

remove the screw.

9/64” Hex

Y Axis Belt Tensioner

2.  Remove the cover of the carriage 

by pulling out on both sides of the 

cover.

Note:

 It is not neccessary to remove 

the cover on a 200/300 System 

cutter.

Removing the cover

Pull here

(Both sides of cover)

Y axis belt tensioner

(Under Left Cover)

Y axis Drive Belt

Carriage Assembly

Y axis transmission

(Under Right cover)

P/N: 107693

Summary of Contents for 200HF

Page 1: ...lt tensioner with White Out to mark the position of the screw before you loosen it Loosen the allen screw on the belt tensioner until the the bracket is flat against the end plate Do not remove the screw 9 64 Hex Y Axis Belt Tensioner 2 Remove the cover of the carriage by pulling out on both sides of the cover Note It is not neccessary to remove the cover on a 200 300 System cutter Removing the cov...

Page 2: ...he Top wheel locking nut on the carriage This dis engages the top spring wheel so the carriage can be removed from the machine Removing the Y axis belt clips Top wheel Lock 5 Remove the carriage from the machine by pushing down on the belt attachment fingers 6 While pushing down pull the bottom of the carriage assembly toward the front of the machine Press down here Carriage assembly removal Rotate...

Page 3: ... the Flex cable into the socket on the new carriage Thread the cable through the Tyrap being sure to fully plug the cable in Be sure the colored end Black or Blue is facing UP when it s connected Flex Cable Plugged in Flex Cable Unplugged Flex Cable Flex Cable Black or Blue Tip Flex Cable Black or Blue Tip Flex Cable Note If you are replacing the Flex cable move on to Page 68 Removing the flex cabl...

Page 4: ...wheels onto the bottom rail and let the carriage rest Rotate the bottom while pushing down 4 Hook the metal T connectors into the Fingers on the front of the carriage body 3 Align the tensioner assembly with the indentations on the left end plate Re attach the Y axis belt clips Indentations in the left plate Y axis belt T connectors ...

Page 5: ...x screw on the belt ten sioner Tighten the screw until you reach the White Out mark on the screw 7 Move the carriage assembly back and forth by hand to make sure there is free movement The car riage should move back and forth very smoothly and the belt should have a moderate amount of ten sion 8 Plug the power cord into the machine and perform test cuts If problems arrise contact Ioline Customer S...

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