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Common Shapes  &  Projects  

                all made with the Portable Glass Shop

Adding numbers to your Morton surface is 

important.  Pages 2 & 3 are excellent but advanced 
numbering help is available at mortonglass.com.  

Please Note:

  A non-morton surface with panels 

that are 20 cells by 20 cells is not compatibe with 
PG01B instuctions.  Contact us if this applies.

At mortonglass.com there are several videos that 

will help you understand the PG01B.  Contact us if 
you need additional help.

There are 2 versions of the PG01B that differ 

only by the Cutting Bar length.  This unit will have a 
15.375” (390mm) or a 22” (558mm) Bar.  Should 
you need the different length it can be purchased as 
a replacement part.  

Contact us for replacements.

Bar Spacer

 

Levels the bar  
when setting angles

Using your glass cutter  better

The Cutter Slide is easy to use, but you 

must practice.  Like training wheels on a 
bicycle, as you get the feel of gliding down 
the cutting bar without side 
pressure or tilting, you can 
put the Cutter Slide back in 
the box.

This diagram is showing 

a way to practice without 
glass.  Poster board, or the 
side of a cereal box, taped 
to a piece of window glass 
will let you practice without 
wasting your valuable glass.

The Cutter Slide is sized 

for glass cutters that are 5 
mm wide.  The Toyo pattern 

Cutting  

Bar

Small Squaring Fence  

Hold cutting bar  

in 90° setups

2 Squaring Blocks 

Hold cutting bar  

in 90° setups

PG01B Components

Squaring Fence

Reverse for thick & thin glass 

Fence Extension

  

Left & right metric & inch rulers

12 inch / metric Ruler

60° &  

120° Fast Angles 

Modify 60° Diamonds Into  

Equal Triangles & Hexagons

90° Fast Angle

  

Right Triangles 
Mitered Corners 
Octagons

Shuttle Strip

 

 2” by 8” white plastic 

 Use when cutting small glass shapes.

Pattern

Angle Copy  

Copy pattern angles 

Set the bar angle

      

Foil Tape 

 

To fix a thin cell 
wall on single panel 
sufaces

2 Bar Locks

  

Used when setting angles

3 Glass Stops 

       Used to set sizes

Angle Settings

Cutter Slide  

Training aide to help you  

learn scoring technique

Cutter Gauge

  

Allows for the glass cutter  
against the cutting bar

Hexagon

Pentagon

Rectangle

Square

Octagon

Right Triangle

Trapezoid

Parallel Strips

Diamond

Equal Triangle

Bar

Bar

Glass

Glass

90°

5° of tilt

5° of tilt

size too   

  large

size too 

 small

Pull cutter down the Bar

Maintain this angle

Bar

Bar

Glass Cutter Tips

Quick Start - Section B 

Page 1

head is an example of a cutter head that will 
work well with your Cutter Slide & PG01B.

With your cutter head in the Cutter Slide 

window, pull the cutter down the bar.  The 
device will tip off the bar or bind up if you are 

tilting your glass cutter.  
Because the window 
holds the cutter to the 
bar, extra side pressure 
is not needed.  Keep 
an even down pressure 
as you score from the 
top edge until off the 
cardboard (or glass).

Practice on both 

sides of the bar until 
you feel good about how 
smooth and easy it is to 
score down the bar.  

 Tilting  gives  
     a poor  
     score and   
    the wrong  
glass size

Masking 

Tape

Window  

Glass

Bevel Up

Light 

Weight 

Cardboard  

Strip

Trim cardboard to fit at top & bottom edges

              Please Read

       Before February 2020 PG01B 

fixtures had black adjusting knobs.  

  Knobs are now wing nuts but most 

    PG01B instuctions still show black knobs.

Summary of Contents for PG01B

Page 1: ...ric inch rulers 12 inch metric Ruler 60 120 Fast Angles Modify 60 Diamonds Into Equal Triangles Hexagons 90 Fast Angle Right Triangles Mitered Corners Octagons Shuttle Strip 2 by 8 white plastic Use when cutting small glass shapes Pattern Angle Copy Copy pattern angles Set the bar angle Foil Tape To fix a thin cell wall on single panel sufaces 2 Bar Locks Used when setting angles 3 Glass Stops Use...

Page 2: ...ers later with a black Sharpie marker Option 2 Cut out the numbered squares from the sheet provided in your instruction pack and paste the squares into the numbered cells including the squares with dots 14 21 Use a small dot of craft glue to paste the squares in place The blank squares can be used to cover over old numbers Step 3 Some Surfaces have a thin cell wall in an area where a Glass Shop fi...

Page 3: ...ther numbers or marks must be removed before continuing to Step 2 Remove any pencil marks with a pencil eraser and permanent marks with the nail polish remover Darken this cell wall Use for Squaring Block Darken this cell wall Darken this cell wall SurfaceModel 2 2 Preparing a one piece Maxi Surface for the PG01B 2 2 Preparing a two panel Mini Surface Plus for the PG01B Surface Model 2 3 Dot this ...

Page 4: ...efer the right handed setup I would suggest that you start with Inch Right Hand or Metric Right Hand You can always change The ruler and orange cutter gauge are used to calibrate the Fence Extension ruler to allow for the glass cutter The long leg of the cutter gauge is to the right for right handed setups and to the left for left handed setups Arrange the PG01B in a standard 90 setup Diagram 1 pa...

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