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2  LS01 - Maxi Surface

 

- 1980 - 2011 

56 cells wide - 40 cells high 
31.75 by 22.5 inches (80.5 by 57 cm)

 3   

SS02P - Mini Surface Plus

 

2 Panels - Each panel has 28 cells by 20 cells 
Interlocked = 40 cells wide - 28 cells high 
22.5 by 15.75 inches (57 by 40 cm)

• Shaded top two rows indicate the larger 

size of a Super Mini Surface. 

• The Mini and Super Mini have the same 

dots and numbers. 

• Darkened cell walls are location points 

for fixtures that hold the cutting bar. 

• If your surface has several black, red and green dots... go to

 

Step 1.

 

• If your Surface has only 7 black dots... go to

 

Step 2.

Step 1...

 

Removing extra 

dots and other markings.

Things you will need:    

• Nail Polish Remover  • Q-Tips   

• Soft lead pencil with eraser.

A...

 Locate and mark the 7 black 

dotted squares shown in the 
diagram... place a small object in 
each dotted square to temporarily 
mark it. 

B...

 With nail polish remover in a 

small cup, wet the end of a Q-Tip 
and dab a small amount on a dot 
to be removed... with a clean dry 
Q-Tip, wipe out the dot.  Using 
less remover and clean Q-Tips 
works best. 

C...

 Any other numbers or 

marks must be removed before 
continuing to Step 2.  Remove 
any pencil marks with a pencil 
eraser and permanent marks with 
the nail polish remover.

Step 2... 

Using the diagram Surface Model  1   as a guide,  

 

use Option 1 or Option 2 to number your surface.

•  Option 1 - Use a soft lead pencil to write in all the numbers.  
 

Darken numbers later with a black Sharpie marker.

•  Option 2 - Cut out the numbered squares, from the sheet 
provided in your instruction pack, and paste the squares into the 
numbered cells including the squares with dots (14 & 21).  Use 
a small dot of craft glue to paste the squares in place.  The blank 
squares can be used to cover over old numbers.

Step 3...

 

Some Surfaces have a thin cell wall in an area where 

a Glass Shop fixture must be located.  Thin cell walls, on your 
Surface, are easy to fix.  To check your surface cell walls, use 
one of the orange plastic Squaring Blocks. 

Super Mini only - Darken this cell wall

Darken this cell wall

Darken cell wall - Mini Surface only

Darken cell wall - Mini Surface only

Surface  

Model

2

1

2

1

Preparing a Mini or Super Mini Surface for the PG01B

Preparing a Morton Surface for the PG01B 

 1   SS02 - Mini Surface

 - 1980 - 2011 

40 cells wide - 25 cells high 
22.5 by 14.25 inches (57 by 36 cm)

 1     SM03 - Super Mini

 - 2005 - 2011 

40 cells wide - 27 cells high 
22.5 by 15.375 inches (57 by 39 cm)

 

Your surface model

 - The PG01 used 

different reference numbers than the 
PG01B.  Any Morton Surface will work 
but the numbers must be changed to 
the PG01B layout.  Use the   1    2    3   
surface sizes to identify your surface.  

Always use the number specific to your 

surface model

.

1

1

3

2

1

3

2

1

•  Place the center notch over a marked 
cell wall.  With a Squaring Block set 
firmly into the surface, try 
to move it to the left and 
right.  If you have little or no 
side movement the cell wall 
is correct.  

3

3 4

5

7

4

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5 6

8

7

Check all marked 

cell walls

If you feel side movement 

• Find the included copper foil tape.
• Cut a ½" to ¾" strip of foil, remove 
the back and stick the tape to the cell 
by folding it over the cell wall.
• Test results with Squaring Block.

Copper  

Foil

Marked  

cell

Page 2

Summary of Contents for PG01B

Page 1: ...ric inch rulers 12 inch metric Ruler 60 120 Fast Angles Modify 60 Diamonds Into Equal Triangles Hexagons 90 Fast Angle Right Triangles Mitered Corners Octagons Shuttle Strip 2 by 8 white plastic Use when cutting small glass shapes Pattern Angle Copy Copy pattern angles Set the bar angle Foil Tape To fix a thin cell wall on single panel sufaces 2 Bar Locks Used when setting angles 3 Glass Stops Use...

Page 2: ...ers later with a black Sharpie marker Option 2 Cut out the numbered squares from the sheet provided in your instruction pack and paste the squares into the numbered cells including the squares with dots 14 21 Use a small dot of craft glue to paste the squares in place The blank squares can be used to cover over old numbers Step 3 Some Surfaces have a thin cell wall in an area where a Glass Shop fi...

Page 3: ...ther numbers or marks must be removed before continuing to Step 2 Remove any pencil marks with a pencil eraser and permanent marks with the nail polish remover Darken this cell wall Use for Squaring Block Darken this cell wall Darken this cell wall SurfaceModel 2 2 Preparing a one piece Maxi Surface for the PG01B 2 2 Preparing a two panel Mini Surface Plus for the PG01B Surface Model 2 3 Dot this ...

Page 4: ...efer the right handed setup I would suggest that you start with Inch Right Hand or Metric Right Hand You can always change The ruler and orange cutter gauge are used to calibrate the Fence Extension ruler to allow for the glass cutter The long leg of the cutter gauge is to the right for right handed setups and to the left for left handed setups Arrange the PG01B in a standard 90 setup Diagram 1 pa...

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