Magnetrol E3A Modulevel Installation And Operating Manual Download Page 1

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Digital E3 Modulevel

with

HART

and PACTware

™

Communications Liquid
Level Displacer Transmitter

Installation and Operating Manual

E3 Modulevel

Summary of Contents for E3A Modulevel

Page 1: ...Digital E3 Modulevel with HART and PACTware Communications Liquid Level Displacer Transmitter Installation and Operating Manual E3 Modulevel...

Page 2: ...ing with electrostatic sensitive components WARNING Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous Low Voltage Dire...

Page 3: ...2 Measurement Type Interface Level 20 2 6 5 3 Measurement Type Density 22 2 7 Configuration Using HART 25 2 7 1 Connections 25 2 7 2 HART Display Menu 25 2 7 3 HART Revision Table 25 2 7 4 HART Menu 2...

Page 4: ...QuickStart Mounting NOTE Confirm the style and process connection size type of the E3 MODULEVEL transmitter Ensure it matches the require ments of the installation before continuing with the QuickSta...

Page 5: ...accordingly based upon the con nection type Appropriate gaskets and bolting will be required for flanged connections Install the flange bolts and nuts and tighten alternating nuts in a star pattern Fl...

Page 6: ...0 seconds before removing power from the transmitter The following two configuration entries are the minimum required for configuration the default password is 0 from the LCD keypad Lvl Ofst xxx LvlUn...

Page 7: ...late matches the packing slip and purchase order Record the model and serial numbers for future reference when ordering parts Model Number Serial Number 2 2 Electrostatic Discharge ESD Handling Proced...

Page 8: ...riate for process connection s Flat blade screwdriver Level 1 8 Allen wrench Power supply Multimeter 250 to 450 ohm resistor for transmitters with HART communication 2 3 3 Operational Considerations T...

Page 9: ...top installation Before installing ensure that There is adequate headroom for the installation of the MODULEVEL head and displacer and that it has unob structed entry into the vessel Using a level th...

Page 10: ...ssible leakage of the process liquid or vapor 4 Loosen the transmitter head lock screws socket type and position conduit outlet in the desired direction See Figure 7 5 Retighten lock screws NOTE Since...

Page 11: ...sible leakage of the process liquid or vapor 3 Loosen the transmitter head lock screws socket type and position conduit outlet in the desired direction See Figure 7 4 Retighten lock screws NOTE Since...

Page 12: ...transmitter To install Remote Mount wiring 1 Install conduit from the remote mounted head to the integral conduit connection of the E3 transmitter refer to local plant or facility procedures 2 Remove...

Page 13: ...cation is an area in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce explo sive or ignitable mixtures The wiring for the transmitter must be contai...

Page 14: ...from the remote mounted E3 transmitter head to the integrally mounted terminal housing at the LVDT An Explosion Proof conduit fitting EY seal is required within 18 of the remote mounted transmitter he...

Page 15: ...onfiguration menu screens are shown on the LCD The transmitter default display is the measurement screen It cycles every 5 seconds to display STATUS LEVEL OUTPUT and LOOP information The transmitter d...

Page 16: ...he factory already calibrated The default configuration is set up such that the level range is the length of the displacer with the 4 mA set point at the bottom of the range and the 20 mA point at the...

Page 17: ...feet meters 6 Proc SG x xxx sg Enter the specific gravity of the process liquid at operating temp Adjusts factory calibration for actual specific gravity limited by SG range of spring 7 OperTemp xxx...

Page 18: ...ect Select from English Spanish French German Language choice for LCD display 23 E3 ModHT Ver 1 0 Transmitter Display Product identification Firmware version 24 DispFact select Select Yes to display f...

Page 19: ...lCalHi xx xx lu Enter Level value corresponding to SnrCalHI 9 Set 20mA xx xx lu Enter the level value for 20 mA set point Specify level at 20 mA User Cal menu only 10 Escape Press to exit Calibration...

Page 20: ...ress must 0 13 Loop Mode select Enable Disable Loop Current Mode If enabled loop current follows the PV If disabled loop current is fixed i e multidrop mode 14 Trim Lvl xx xx lu Enter value to adjust...

Page 21: ...tory set Model specific outside diameter of displacer 35 Weight xx x oz Factory set Model specific weight of displacer and stem assembly 36 Lower SG x xx Factory set 37 Upper SG x xx Factory set 38 Ca...

Page 22: ...loop current follows the PV If disabled loop current is fixed i e multidrop mode 12 Trim SG x xx sg Enter value to adjust SG reading Fine tune SpecGrav reading 13 Trim 4 xxxx Fine tune 4 mA point Adj...

Page 23: ...irmware version 21 DispFact select Select Yes to display factory parameter menu as below Selecting No takes you back to beginning of menu 22 History current status Diagnostic Display to view present s...

Page 24: ...rent sensor output 7 SGCalHi xx xx sg Enter SpecGrav value corresponding to SnrCalHI 8 Set 20mA xx xx sg Enter the PV value for 20 mA set point Specify SG at 20 mA User Cal menu only 9 Escape Press to...

Page 25: ...ction or by connect ing directly to the terminal block in the electronics housing of the E3 MODULEVEL transmitter HART uses the Bell 202 frequency shift key technique of high frequency digital signals...

Page 26: ...req preams 1 Level Units 2 Process SG 4 Set Point Calib 5 Level Offset 6 Damping 7 PV Alarm Type 8 Trim Level or SG 9 Date Time Initials 3 Operating Temp 1 Capture Values 2 Enter Values 1 Lower SG 2 U...

Page 27: ...electronic output See Figure 14 3 2 1 Displacer Range Spring According to Archimedes principle the buoyancy force act ing on an object immersed in liquid is equal to the mass of the liquid displaced...

Page 28: ...nges so does the mass of the liquid displaced by the specially designed displacer The resulting change in buoyancy force on the displacer causes the move ment of the LVDT core necessary to convert the...

Page 29: ...Power supply unstable Repair or replace power supply Electrical interference RFI Consult factory for assistance HART device only Handheld will only read Universal Commands Most current Device Descrip...

Page 30: ...utput current Further error information can be obtained by viewing the Status History in the Factory Menu INFORMATION MESSAGE The lowest level in the hierarchy of diagnostic conditions providing opera...

Page 31: ...within specification 2 Change to remote mount transmitter 3 Controlled external cooling may be required to ensure that temperature inside housing is within specification TrimReqd Warning Loop trim va...

Page 32: ...Mutual Transmitter Codes Agency Model Digits 8 9 and 10 Approval FM EXX XXXX x11 x12 x13 x14 Explosion Proof x21 x22 x23 x24 Class I Div 1 Groups B C D x31 x32 x33 x34 Type 4X IP66 x41 x42 x43 x44 x5...

Page 33: ...arking x2A x2B x2C x2D ATEX Ex II 3 G Ex ic II T6 x3A x3B x3C x3D EN 60079 0 x4A x4B x4C x4D EN 60079 11 x5A x5B x5C x5D 94 9 EC x6A x6B x6C x6D x8A x8B x8C x8D IEC EXX XXXX x1E x1F x1G x1H Flameproof...

Page 34: ...3 Modulevel Displacer Level Transmitter 3 4 4 Agency Drawings 0 4 6 127 5 286 5 7 50 1 6 6 5 7 50 1 6 1675 16 6 55 5 75 160 77 5 167580 17 3 522 4 0 02 8 9 02 1 1 67 5 1 5 9 6 216 72 7 6 5 1 5 48 5 4...

Page 35: ...h digit 1 or 4 089 7827 007 Mid Temperature 9th digit 2 or 5 089 7827 008 High Temperature 9th digit 3 or 6 089 7827 009 Ultra High Temperature 9th digit 8 089 7827 010 LVDT Housing Cover Kits Aluminu...

Page 36: ...desired value and press again The user calibration is complete Field replacement of this part requires a user calibration of the repaired unit For ultra high temperature LVDT stem kits LVDT core is n...

Page 37: ...01 89 4242 017 150 ANSI 4 89 4242 005 89 4242 021 6 89 4242 011 89 4242 027 3 89 4242 002 89 4242 018 300 ANSI 4 89 4242 006 89 4242 022 6 89 4242 012 89 4242 028 3 89 4242 003 89 4242 019 600 ANSI 4...

Page 38: ...Indication 2 line 8 character LCD display Digital Communication HART Version 6 x compatible Power Voltage measured at instrument terminals 11 36 VDC Direct Current This device provides only Functional...

Page 39: ...ompatibility Meets CE Requirements EN 61326 Shock Class ANSI ISA S71 03 Class SA1 Vibration Class ANSI ISA S71 03 Class VC2 Altitude 2000 m Pollution Degree 2 Linearity 0 70 of full span Repeatability...

Page 40: ...1 NPT drain plug not provided F G D 4 02 102 3 99 101 E Level range 1 NPT drain plug not provided NPT Dual Conduit Entries F G D 2 39 61 15 95 405 15 95 405 6 48 165 5 42 138 3 96 101 2 84 72 502 128...

Page 41: ...31 186 7 31 186 3 31 84 7 13 181 3 00 76 3 00 range 76 range 5 43 138 10 32 262 1 10 2 20 4 75 121 7 31 186 7 31 186 3 31 84 7 13 181 3 00 76 3 00 range 76 range 5 43 138 10 32 262 900 ANSI 11 2 0 55...

Page 42: ...a NPT R F n a n a n a SW P Q G H K Flange ANSI Flange rating 150 RF 300 RF 600 RF 900 RF 1500 RF 2500 RF 3 4 5 6 7 8 Pressure rating limited by enclosing tube to 5150 psi 100 F For stainless steel con...

Page 43: ...lden 88777 above 400 F 204 C where xxx is the length in feet from 10 010 to 400 400 feet SIGNAL OUTPUT E3X XXXX see previous page HOUSING MATERIAL CONDUIT ENTRY APPROVAL Housing Material Conduit Entry...

Page 44: ...2500 RF 3 4 5 6 7 8 Pressure rating limited by enclosing tube to 5150 psi 100 F For stainless steel construction on 1500 and 2500 models consult factory Models E3A and E3B with 2500 construction must...

Page 45: ...m FM XP M20 3 Cast stainless steel FM CSA XP 3 4 NPT 4 Cast stainless steel FM XP M20 5 Cast aluminum FM CSA IS 3 4 NPT 6 Cast aluminum FM IS M20 7 Cast stainless steel FM CSA IS 3 4 NPT 8 Cast stainl...

Page 46: ...XP seal adjacent within 18 to the device Fault The highest level in the hierarchy of diagnostics annunciating a defect or failure in circuitry or software that preclude reliable measurement The curren...

Page 47: ...or within a transformer to which the voltage source is connected and which as a result produces the magnetic field QuickStart The essential information needed for the E3 MODULEVEL to be installed wire...

Page 48: ...ow Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number be obtained from the factory prior to th...

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