Magnetic Autocontrol MPT-333 Operating Instructions Manual Download

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MPT-333

Unpacking, scope of delivery and identification

6.2

Scope of delivery

The following components are supplied as standard for each MPT-333 turnstile:

›

Centre pillar

›

Cage half

›

Locking comb

›

Support beam with control unit, drive unit and drive flange and mounted

cover

›

Floor bearing for the centre pillar

›

Attachment set for mounting the turnstile directly on a foundation

›

Drilling template

›

Documentation: Electrical circuit diagram, these operating instructions and

description "Control unit MGC"

For options and attachments, see your order confirmation.

Summary of Contents for MPT-333

Page 1: ...Operating Instructions Full Height Turnstile MPT 333 Doc ID 5817 0028EN Version 00...

Page 2: ...2 MPT 333 MAGNETIC AUTOCONTROL GMBH Grienmatt 20 D 79650 Schopfheim Germany Phone 49 7622 695 5 Fax 49 7622 695 802 info magnetic germany com www magnetic access com...

Page 3: ...2 Changes and modifications 10 2 3 Target groups 11 2 3 1 Operator and his responsibilities 11 2 3 2 Personnel activities and qualifications 12 2 4 Personal protective equipment 13 2 5 Symbols on the...

Page 4: ...34 7 5 2 Requirements empty conduits 34 7 5 3 Setting up foundation and placing empty conduits 35 7 5 4 Foundation and empty conduit plan for base frame FURA T3 36 7 5 5 Foundation and empty conduit...

Page 5: ...ring commissioning 71 9 2 Putting the pedestrian gate into operation 71 9 3 Switching the pedestrian gate on and off 72 9 4 Parameterising the pedestrian gate 72 10 Operation 73 11 Cleaning and mainte...

Page 6: ...6 MPT 333 17 Disassembly and disposal 85 17 1 Safety during disassembly and disposal 85 17 2 Disassembly and disposal of the system 85 18 EU Declaration of Conformity 86 Index 87...

Page 7: ...see separate document Description of MGC control unit for MPT 333 Full Height Turnstile Doc ID 5817 0027 1 2 Read and store the operating instructions Pre requisite for safe working is the observance...

Page 8: ...product 1 4 Symbols and illustrations used in these operating instructions 1 4 1 Warning notes and notes Warning notes are characterised by pictograms in these operating instructions A warning note st...

Page 9: ...r injuries if it is not avoided NOTICE The signal word NOTICE points to a potentially harmful situation which leads to property damage if it is not avoided Notes and recommendations IMPORTANT The sign...

Page 10: ...mperature range indicated on the type plate Misapplications Any other or further use is considered improper use Magnetic is not liable for any resulting personal injury or damage to property For examp...

Page 11: ...ctions to any new provisions standards and usage conditions where required clearly regulate the responsibilities for all work on the product and with the product such as installation commissioning ope...

Page 12: ...able safety measures Technician Has completed training as a plant mechanic plant fitter assembly mechanic assembly fitter or has a comparable technical education Has completed training as an electrica...

Page 13: ...ng X X X Waiting X X Rectify faults X X Repairing X X Decommissioning X X Disassemble X X Dispose X X Table 2 Activities and qualifications 2 4 Personal protective equipment It is necessary to wear pe...

Page 14: ...ff power supply and secure against re activation be fore performing any work Test for absence of voltage Perform electrical installation in accordance with the applica ble regulations Install protecti...

Page 15: ...r disposal Improper disposal can lead to damage to the environment Dispose of product in accordance with local and national laws and regulations Sort resources and supply them to recycling 2 8 Emergen...

Page 16: ...cal data 3 1 Dimensions and design Mag00866 636 160 155 105 1925 2025 562 1200 1500 120 30 35 155 1510 2235 30 1424 102 5 90 Fig 1 Dimensions MPT 333 front view dimensions in mm shown here version ent...

Page 17: ...17 MPT 333 Technical data Mag00867 60 Fig 2 Dimensions MPT 333 side view dimensions in mm lighting optional...

Page 18: ...om below dimensions in mm lighting optional Designation Value Dimensions without attachments width x depth x height 1510 mm x 1288 mm x 2235 mm Weight Turnstile without attachments 325 kg Base frame 6...

Page 19: ...sition 40 W In movement 45 W At home position 40 W Max starting current approx 30 ms 19 A 7 5 A Max power consumption during switch on 5 5 W 1 1 W Duty cycle 100 Table 4 Electrical connection 3 3 Oper...

Page 20: ...t voltage 24 10 V DC Input current 10 mA per input Max cable length 1 30 m Digital outputs Number 4 open collector Input voltage 24 10 V DC Input current 100 mA Max cable length 1 30 m Relay outputs N...

Page 21: ...ign Mag00869 1 3 5 4 6 8 2 7 Fig 4 Design Full Height Turnstile MPT 333 1 Cage half 2 Mounting bracket for optional attachment control devices 3 Floor bearing 4 Centre pillar 5 Locking comb 6 Support...

Page 22: ...pillar to the next end position Alternatively the turnstile can be enabled permanently in one direction or in both directions As standard the turnstile is supplied with the normally open locking conf...

Page 23: ...o the zone con trolled Entry Passage from the zone not controlled ZNC to the zone controlled ZC Exit Passage from the zone controlled ZC to the zone not controlled ZNC Version Entrance side right Entr...

Page 24: ...on Entrance side left view from the zone not controlled ZNC the entrance is to the left of the lock ing comb Fig 8 Version Entrance side left view from the zone controlled ZC the exit is to the right...

Page 25: ...serve Note the extent of damage on the transport documents or on the delivery note of the carrier Lodge complaint IMPORTANT Lodge a complaint for each defect as soon as it is recognised Compensation c...

Page 26: ...roper transport can result in damage to the product Observe the symbols on the packaging Always load transport and unload packages carefully Observe dimensions Do not remove packaging until immediatel...

Page 27: ...ve the symbols on the packaging Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperature range...

Page 28: ...and deposit the transport goods with two persons The individual components are packed according to the expected transport conditions Do not destroy the packaging and remove only directly before assem...

Page 29: ...half Locking comb Support beam with control unit drive unit and drive flange and mounted cover Floor bearing for the centre pillar Attachment set for mounting the turnstile directly on a foundation D...

Page 30: ...AUTOCONTROL GmbH D 79650 Schopfheim 1 2 3 5 6 7 10 11 12 4 8 9 Fig 9 Type plate MPT 333 1 Product name 2 Serial number 3 Power supply 4 Frequency 5 Current consumption 6 Power consumption 7 IP rating...

Page 31: ...causing bruising and serious injury Install the pedestrian gate on the foundation according to the description Observe and follow separate notes and instructions provided by the manufacturer of the at...

Page 32: ...ount the turnstile as follows Directly on the foundation With this variant you mount the turnstile on a foundation using foundation anchors The attachment set and a drilling template are included in t...

Page 33: ...age 44 chapter 7 8 1 Assemble the support beam Page 46 chapter 7 8 2 Assemble the centre pillar Page 48 chapter 7 8 3 Assembly of an optional mounting pillar for access control devices Page 52 chapter...

Page 34: ...et the following additional re quirements Concrete C35 45 XD 3 XF2 with reinforcement Foundation depth at least 800 mm frost proof Adapt foundation depth to the local conditions 7 5 2 Requirements emp...

Page 35: ...ndation and empty conduit plan in the foundation hole 3 Close empty conduit to prevent water from entering 4 Concrete the foundation 5 Create smooth coating 6 Let concrete cure 7 Apply moisture protec...

Page 36: ...T3 2 Foundation C35 45 XD3 XF2 with reinforcement foundation depth at least 800 mm frost proof 3 F Foundation anchors 12 pieces holes for sleeves with inner thread Hilti HIS RN M10 x 110 A4 Drilling...

Page 37: ...URA T3 side view dimensions in mm 1 Finished paving such as interlocking stones or cobblestones flush with the attach ment plates 2 Gravel and sand layer 3 Base frame level and horizontal fill any hol...

Page 38: ...dation depth at least 800 mm frost proof 2 F Foundation anchors 7 pieces bores for sleeves with inner thread depending on make Upat UKA 3 M10 Drilling diameter 16 mm drilling depth 90 mm Fischer RG 16...

Page 39: ...dation C35 45 XD3 XF2 with reinforcement foundation depth at least 800 mm frost proof 2 Empty conduit Lay empty conduits separately for mains cable and control lines Al low empty conduits to protrude...

Page 40: ...s and empty conduits Page 36 Fig 10 7 6 1 Assembling the base frame 1 Mount the FURA KH adapter on the base frame Tightening torque of screws 48 8 Nm 2 Mag00881 1 3 Fig 14 Assemble base frame FURA T3...

Page 41: ...33 Assembly Mag00870a 1 2 5 min 5 m 1 6 3 4 Fig 15 Assembling the base frame FURA T3 1 Base frame FURA T3 2 Borehole 3 Sleeve with inner thread M10 x 110 4 Washer 10 5 5 Screw M10 x 60 6 Line e g main...

Page 42: ...the boreholes for the sleeves with inner thread according to the foun dation plan 2 Clean the boreholes with compressed air 3 Inject injection mortar into the boreholes 4 Screw in sleeve with inner t...

Page 43: ...hread 3 Clean the boreholes with compressed air 4 Inject injection mortar into the boreholes 5 Screw in sleeve with inner thread by hand to the bottom of the boreholes 6 Wait for the curing time Follo...

Page 44: ...ge half 1 Pull the mains cable and control lines through the support of the locking comb 2 Install the locking comb 1 2 3 4 Mag00871a Fig 16 Installing the locking comb 1 Locking comb 2 Hexagon head s...

Page 45: ...45 MPT 333 Assembly 3 Install the cage half Mag00872a 1 2 3 1 2 3 Fig 17 Installing the cage half 1 Cage half 2 Hexagon head screw M10 x 30 3 Washer 10 5...

Page 46: ...to the front and remove it 4 Place the support beam on the cage half and the locking comb by means of a lifting device At the same time pull the lines through the bores in the bottom of the support b...

Page 47: ...Fig 18 Putting on the support beam and installing it 1 Support beam 2 Countersunk screw 3 Nut M12 4 Toothed disc 10 5 for grounding the support beam 5 Hexagon head screw M10 x 20 for grounding the sup...

Page 48: ...er with hexagon head screw 2 Slide the plastic bearing over the sleeve washer and hexagon head screw Mag00875a 1 2 3 4 5 Fig 19 Mount floor bearing plastic bearing sleeve washer and hexagon head screw...

Page 49: ...of the fastening screws and tight en You can usually turn the drive flange over the centre pillar If you can not turn it first screw a fastening screw into the drive flange from be low Secure screws...

Page 50: ...embly 1 2 3 Mag00874a 3 5 6 4 Fig 20 Assembling the centre pillar 1 Floor bearing 2 Threaded pin 3 Centre pillar 4 Flange 5 Washer 6 Hexagon head screw flange connection secure with threadlocker such...

Page 51: ...is in the locked position Mag00923 1 2 3 Fig 21 Correct positioning of the locking unit illustration shows version Entrance side right in version Entrance side left the centre pillar is turned by 180...

Page 52: ...4 Assembly of an optional mounting pillar for access control devices IMPORTANT Magnetic offers the mounting pillar ASMP as attachment for the installation of access control devices Mag00906 Fig 22 Op...

Page 53: ...illar If the mounting pillar was ordered subsequently you must carry out the fol lowing steps before mounting the mounting pillar 1 Drill holes for the mounting pillars in the cage half 600 101 10 30...

Page 54: ...54 MPT 333 Assembly Installing the mounting pillar Mag00899 Fig 24 Mounting pillar and attachment material...

Page 55: ...embly 1 Mount the U profile to the outer support of the cage half 3 2 1 4 5 Mag00900 Fig 25 Mounting the U profile 1 U profile 2 Outer support cage half 3 Washers 8 4 4 Spring washer A8 5 Hexagon head...

Page 56: ...56 MPT 333 Assembly 2 Mount the lower holder Mag00901 2 1 3 Fig 26 Mounting the lower holder 1 Spring washer A6 2 Screw M6 x 16...

Page 57: ...attachment angle to the mounting pillar Tighten nut by hand Mag00902 2 1 3 4 5 6 7 Fig 27 Mounting the attachment angle 1 Screw DIN 7991 M8 x 25 2 Sleeve 3 Attachment angles 4 Washer PE 8 4 5 Washer...

Page 58: ...58 MPT 333 Assembly 4 Mount the attachment angle with mounting pillar to the U profile Mag00903 2 1 Fig 28 Mounting the attachment angle 1 Spring washer A6 2 Screw M6 x 16...

Page 59: ...59 MPT 333 Assembly 5 Align the mounting pillar by turning it Mag00904 Fig 29 Aligning the mounting pillar...

Page 60: ...mounting pillar 1 Nut M8 2 Spring washer A8 3 Washer 8 4 4 Screw M8 x 25 7 Tighten the screw and nut on the upper attachment angle 7 8 5 Closing the cover of the support beam When the installation wo...

Page 61: ...irmly fixed Are all fastening screws firmly tightened Is the support beam earthed Page 47 Fig 18 Is the support beam closed with the cover Is the protective ground for the cover connected Is the prote...

Page 62: ...may work on the electrical system Switch off power supply and secure against re activation be fore performing any work Test for absence of voltage Keep moisture and dust away from live parts Penetrat...

Page 63: ...erstorms Protect yourself in buildings or vehicles NOTICE Electromagnetic interference The pedestrian gate is approved for industrial residential com mercial and business use Operation in other electr...

Page 64: ...e devices that are prescribed by national regulations must be installed on site This safety equipment is to be provided by the customer As a rule the following protective devices must be installed Res...

Page 65: ...333 Electrical connection 8 3 Open and close cover or service door 1 2 3 5 4 1 Mag00884 Fig 31 Open and close cover or service door 1 Top cover 2 Service door 3 Support beam 4 Washer 5 Hexagon socket...

Page 66: ...at the protective earth conductor of the cover is connected to the service door 2 Put the cover onto the support beam from the front 3 Secure the cover with the hexagon socket screws 8 3 2 Opening and...

Page 67: ...to the following description Install electrical protective devices Page 64 chapter 8 2 IMPORTANT The wire cross section of the mains cable must be between 1 5 and 4 mm Observe national provisions on l...

Page 68: ...ures Separate electrical circuit diagram Place mains cable properly in the support beam Observe that the line does not get into any moving parts and is not crushed by the cover Secure the mains cable...

Page 69: ...e Emergency open input function is superior to all other input functions As long as 24 V DC are present at this input the pedestrian gate is in operation 8 6 Installing and connecting customer access...

Page 70: ...l Height Turnstile Doc ID 5817 0027 8 7 Checking the electrical connections After the electrical installation check the following points Does the power supply match the specification on the type plate...

Page 71: ...ve gloves Safety shoes Protective helmet 9 2 Putting the pedestrian gate into operation Perform the following tests during commissioning Home position of the centre pillar Function of the centre pilla...

Page 72: ...itch the mains power on again Mag00886 1 X1 L N PE Fig 34 Switching MPT 333 on and off 1 2 pin switch off 1 Open the service door for the support beam Page 65 Fig 31 Page 66 chapter 8 3 2 2 Switch the...

Page 73: ...ces and the parameterisation IMPORTANT For parameterisation see separate document Description of MGC control unit for MPT 333 Full Height Turnstile Doc ID 5817 0027 11 Cleaning and maintenance 11 1 Sa...

Page 74: ...ular intervals Remove soiling appropriately Never use wet cleaning cloths For powder coated components Clean or pre clean regularly with a damp cloth and then dry off carefully For stainless steel com...

Page 75: ...ctrical components and cables Never clean the support beam with vapour or pressure jet cleaners 1 Disconnect the pedestrian gate from the power supply Ensure that the system is powered down Secure aga...

Page 76: ...of movement Adjust play if necessary Technician Check the function of the locking Technician Check screwed connection on the drive flange Technician Check function of the external residual current ope...

Page 77: ...ng and adjusting proximity sensors Separate electrical circuit diagram The turnstile is equipped with two inductive proximity sensors These proximi ty sensors are used to detect the end position of th...

Page 78: ...the proximity sensor Loosen the nut for this purpose 4 Mount new proximity sensor Make sure that the distance to the cam is between 0 5 and 2 0 mm 5 Fasten the proximity switch Tighten the nut 6 Conn...

Page 79: ...nician Electrical specialist Page 12 chapter 2 3 2 Personal protective equipment Wear the following personal protective equipment Work clothes Protective gloves Safety shoes Protective helmet By defau...

Page 80: ...in the event of a power failure The pas sage is free for both directions In the event of a power failure the passage is blocked for both direc tions The centre pillar is locked Required washers 6 was...

Page 81: ...both screws on the holder 4 Loosen and remove the union nut 5 Remove the 6 washers Mag00889 Fig 39 Remove magnet washers and union nut 6 Turn magnet 180 7 Remove a washer The sixth washer is not requi...

Page 82: ...rod 10 Mount the magnet on the holder 11 Tighten the union nut and secure with threadlocker such as Loctite 241 Mag00891 2 1 Fig 41 Mount magnet washers and union nut normally open 1 3 washers between...

Page 83: ...eight Turnstile Doc ID 5817 0027 15 Customer service Our customer service can be contacted for any technical advice Information about the responsible contact person can be retrieved by telephone fax E...

Page 84: ...n Page 72 chapter 9 3 16 1 Safety during decommissioning Qualification of personnel Technician Electrical specialist Page 12 chapter 2 3 2 Personal protective equipment Wear the following personal pro...

Page 85: ...ve equipment Work clothes Protective gloves Safety shoes Protective helmet 17 2 Disassembly and disposal of the system Prerequisites The pedestrian gate is out of order Page 84 chapter 16 2 1 Disassem...

Page 86: ...ctrical equipment of machines Part 1 Specifications for general requirements EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic standard Immunity for industrial environments...

Page 87: ...C control unit Technical data 20 Misapplications 10 Modifications 10 Mounting bracket of control units 21 Mounting pillar 52 Assembly 52 Index A Access control devices Assembly 69 Connecting 69 Assemb...

Page 88: ...erator Responsibility 11 P Parameterise 72 Personal protective equipment 13 Personnel Qualification 12 Plastic bearing 48 Proximity sensor B1 77 B2 77 Changing 77 Setting 78 Q Qualification Personnel...

Page 89: ...89 MPT 333...

Page 90: ...90 MPT 333...

Page 91: ...91 MPT 333...

Page 92: ...TIC AUTOCONTROL GMBH Grienmatt 20 D 79650 Schopfheim Germany Phone 49 7622 695 5 Fax 49 7622 695 802 info magnetic germany com www magnetic access com Sales partner Doc ID 5817 0028EN Version 00 F1004...

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