Magnetek GPD 205 User Manual Download

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Magne

Tek

GPD 205
Technical Manual

for more: efesotomasyon - Yaskawa drive

Summary of Contents for GPD 205

Page 1: ...Magne Tek GPD 205 Technical Manual for more efesotomasyon Yaskawa drive...

Page 2: ...SETTING SETTING n34 170 n35 160 n36 0 n37 4 n38 1 0 n39 1 00 n40 0 n41 100 n42 0 n43 0 n44 0 n45 1 00 n46 50 n47 0 0 n48 0 0 n49 0 n50 0 n51 160 n52 0 1 n53 0 0 n54 0 0 n55 40 n56 0 0 n57 0 0 n58 0 0...

Page 3: ...act 9 Factory 3 Wire Control Initialization Momentary START STOP Contact Entering either Initialization code resets all constants to factory settings and automatically returns constant n01 setting to...

Page 4: ...e to high voltage Do not remove the Digital Operator or change dipswitch SW1 unless the main input power is turned OFF Never touch the printed control board PCB while the main input power is turned on...

Page 5: ...ator Display 14 2 3 LED Description 14 2 4 Basic Programming 18 3 PROGRAMMING FEATURES 19 3 1 General 19 3 2 Constant Setting Errors 19 3 3 Constant Descriptions 23 4 MAINTENANCE TROUBLESHOOTING 55 4...

Page 6: ...in inches 2 68 2 68 2 68 2 68 2 68 4 25 4 25 1 8 1 4 1 8 1 4 3 4 1 2 3 4 3 74 4 25 2 95 3 46 4 33 3 62 4 33 2 20 2 20 2 20 2 20 2 20 3 78 3 78 4 57 5 08 3 78 4 29 5 16 4 45 5 16 1 3 1 3 1 1 1 3 2 0 2...

Page 7: ...IONS in inches 4 25 4 25 4 25 4 25 4 25 5 12 1 2 1 1 2 1 2 3 5 12 6 10 5 12 6 10 5 51 6 69 3 78 3 78 3 78 3 78 3 78 4 65 5 94 6 93 5 94 6 93 6 34 7 52 2 9 3 3 2 9 3 3 3 3 4 4 115V 1ph 230V 3ph 460V 3p...

Page 8: ...amages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment Assistance if required is available from your sales repr...

Page 9: ...row SF SR S1 SC FS FR FC Power circuit output terminals T1 U T2 V T3 W Ground terminal screw for drive grounding and shield sheath Power circuit output terminals MA MB MC Status indicator LEDs RUN AL...

Page 10: ...n circuit input cables a screened cable is recommended within the panel and is also suggested for external connections The screen of the cable should be connected to a solid ground For the motor cable...

Page 11: ...n of Line Filter and GPD 205 L PE N y y y yMotor Cable max 20m LOAD Metal Mounting Plate IM 3 L N L N L1 N L2 L3 T1 T2 T3 GPD 205 MAINS INPUT FILTER Clamp Core Cable Clamp Control Panel LOAD for more...

Page 12: ...Si iz ze es s f fo or r G GP PD D 2 20 05 5 1 1 5 5 1 1 G Gr ro ou un nd di in ng g The GPD 205 must be solidly grounded using main circuit ground terminal see Figure 1 3 Ground resistance should be 1...

Page 13: ...ads Recommended size is 18 14 AWG 0 75 2 mm2 Size of wire must be suitable for Class 1 circuits Never connect AC main power to output terminals T1 U T2 V and T3 W Never allow wire leads to contact the...

Page 14: ...80 400 415 440 460V at 50 60Hz L1 R L2 S Main circuit input power supply Single Phase 115V Drive 100 115V at 50 60Hz T1 U T2 V T3 W Main circuit output 0 200 208 220 230V 0 380 400 415 440 460 MA MB M...

Page 15: ...sidering voltage drop in leads Connect shield sheath AT THE GPD 205 END ONLY the far end should be dressed neatly and left unconnected Signal leads must be separated from main circuit leads L1 R L2 S...

Page 16: ...VDC 50mA or less Forward run when closed stop when open 1 SR Reverse Run Stop Reverse run when closed stop when open 1 S1 Multi function contact input 1 Factory setting is Fault Reset 1 S2 Multi funct...

Page 17: ...ould be interlocked with the GPD 205 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down For Canadian inst...

Page 18: ...S for single phase input MULTI FUNCTION OUTPUT CONTACT 250VAC 1A OR LESS 30VDC 1A OR LESS SHIELD CONNECTION ANALOG MONITOR REVERSE RUN STOP SR S1 S2 S3 FAULT RESET EXTERNAL FAULT MULTI STEP SPEED REF...

Page 19: ...owing a motor fault and subsequent contact reclosure after cool down For Canadian installations overload 10L is to be provided in accordance with the Canadian Electrical Code Part 1 and NEC 4 Customer...

Page 20: ...L2 S for single phase input MULTI FUNCTION OUTPUT CONTACT 250VAC 1A OR LESS 30VDC 1A OR LESS SHIELD CONNECTION ANALOG MONITOR STOP SR S1 S2 S3 FWD EXTERNAL FAULT MULTI STEP SPEED REF 1 SC SC FC FS FR...

Page 21: ...ide of unit Screws are securely tightened Exposed wire does not contact other wiring or terminals CAUTION If a FWD or REV run command is given from the control circuit terminal when the operation meth...

Page 22: ...otor and remove power from the GPD 205 Switch motor connections T1 U and T2 V at the GPD 205 to change direction Motor has no abnormal vibration or noise Acceleration and deceleration are smooth Unit...

Page 23: ...Stop the motor or reset a drive fault 2 2 3 3 L LE ED D D DE ES SC CR RI IP PT TI IO ON N 2 2 3 3 1 1 D De es sc cr ri ip pt ti io on n o of f S St ta at tu us s I In nd di ic ca at to or r L LE ED Ds...

Page 24: ...or r Displays the output frequency Hz that the GPD 205 is operating at This is a m mo on ni it to or r o on nl ly y function the operator cannot change the displayed value I IO OU UT T O Ou ut tp pu u...

Page 25: ...F Fo or r forward run r rE Eu u reverse run Constant n n0 04 4 toggles between these two presets the user cannot enter a value F FM MA AX X M Ma ax xi im mu um m O Ou ut tp pu ut t F Fr re eq qu ue en...

Page 26: ...tion is performed from the Digital Operator or control circuit terminals See detailed description on page 23 P PR RG GM M C Co on ns st ta an nt t P Pr ro og gr ra am mm mi in ng g Selects or reads co...

Page 27: ...C led is illuminated 1 10 0 0 0 To set the acceleration time to 5 seconds press the key until the Digital Operator display reads 5 0 5 5 0 0 Press the E EN NT TE ER R key 5 5 0 0 Example 2 Using P PR...

Page 28: ...TE ER R key is pressed while setting a new value for a constant 1 The set values of input terminal function selections 1 2 and 3 n n0 06 6 n n0 07 7 and n n0 08 8 are the same 2 The following conditio...

Page 29: ...ction 3 1 15 1 4 terminal S3 n09 Multi function output selection 1 0 10 1 1 32 terminals MA MB n10 Multi function output selection 2 0 10 1 0 terminal PA n11 Frequency reference 1 6 0 33 n12 Frequency...

Page 30: ...ion during deceleration 0 1 1 0 42 n34 Stall prevention level during 30 200 1 170 42 acceleration n35 Stall prevention level at set speed 30 200 1 160 43 n36 Momentary power loss function 0 2 1 0 43 s...

Page 31: ...in 0 0 9 9 0 1 0 0 51 n55 Motor no load current 0 99 1 40 52 n56 Prohibited frequency 1 0 1 0 0 52 100 Hz n57 Prohibited frequency 2 0 0 400 Hz 1 0 0 100 Hz n58 Prohibited frequency 3 0 0 n59 Prohibit...

Page 32: ...S2 S3 settings are also changed according to the requirements of the control configuration see Figures 1 5 and 1 6 All other constants are returned to FACTORY SETTINGS constant n n0 01 1 setting then...

Page 33: ...REV run Set frequency with analog voltage signal 0 100 max frequency 0 10V at the control circuit terminal FR Setting 3 Use switches connected to the control circuit terminals to alternate between FW...

Page 34: ...te between FWD and REV run Set frequency with analog current signal 0 100 of max frequency 4 20mA at control circuit terminal FR Setting 5 Use switches connected to the control circuit terminals to al...

Page 35: ...o on ns st ta an nt t R Re ev ve er rs se e R Ru un n P Pr ro oh hi ib bi it t Factory Setting 0 n n0 05 5 S Se el le ec ct ti io on n A Reverse run disabled setting prohibits the drive from accepting...

Page 36: ...nput regardless of the previous setting in constant n n0 07 7 27 Setting Function Notes 0 Fwd Rev Select Command Can only be entered Open Fwd Closed Rev in n06 for 3 Wire control 1 Fault Reset 2 Exter...

Page 37: ...before the search command the search command is disabled Time chart at Search Command input A Ac cc ce el l D De ec ce el l H Ho ol ld d s se et tt ti in ng g 1 13 3 To temporarily hold acceleration o...

Page 38: ...n reference is received from the Digital Operator or the control circuit terminal Local Remote selection is possible only when the drive is stopped Open Run according to the setting of Operation Mode...

Page 39: ...ncy command upper limit Open Closed DOWN Frequency command approaches minimum output frequency or frequency command lower limit whichever is larger Closed Closed HOLD Time Chart at Up Down Command Inp...

Page 40: ...1 1 2 The lower limit value is either the minimum output frequency n n2 29 9 or the frequency reference lower limit n n4 42 2 whichever is greater 3 When FWD REV Run command is input operation starts...

Page 41: ...tch low with respect to terminal PC common when the selected condition is met Setting Function Activated During 0 Fault output 1 Run 2 Speed agree at set frequency see next page 3 Zero speed Fmin 4 Fr...

Page 42: ...c ce e 7 7 C Co on ns st ta an nt t n n1 18 8 F Fr re eq qu ue en nc cy y R Re ef fe er re en nc ce e 8 8 In order to use multi step speed presets constants n n0 06 6 n n0 07 7 n n0 08 8 must be progr...

Page 43: ...60 0 Hz n06 4 Multi function contact input terminal n07 5 Multi function contact input terminal n08 6 Multi function contact input terminal n43 1 Terminal FR function selection 34 SF SR S1 S2 S3 SC F...

Page 44: ...e speed at which the drive will run the motor when the momentary Jog input see setting 7 for multi function input terminals on page 27 is applied to the drive Usually set to a low output frequency lev...

Page 45: ...n ns st ta an nt t D De ec ce el l T Ti im me e 3 3 Factory Setting each n n2 23 3 10 0 If a multi function input terminal S1 S2 or S3 is programmed for Accel Decel Time Select see setting 8 on page 2...

Page 46: ...he Digital Operator will flash E E r r r r then the display will blink the previous setting of the constant 37 OUTPUT VOLTAGE Vmax n25 Vc n28 Vmin n30 Fmin Fb Fa Fmax n29 n27 n26 n24 OUTPUT FREQUENCY...

Page 47: ...cs 1 General purpose applications 50 Hz 60 Hz Factory Settings 2 Fans pumps 50 Hz 60 Hz 38 V f 230 60 1 5 12 V f 230 50 1 3 12 Constant Setting n24 50 0 n25 230 0 n26 50 0 n27 1 3 n28 12 0 n29 1 3 n30...

Page 48: ...ve vibration NOTE Voltages shown are for 230V motors for other motor voltages multiply all voltage V values by Vmtr 230 i e for a 460V motor multiply by 460 230 2 V f 230 60 1 5 18 23 3 V f 230 50 1 3...

Page 49: ...motor short term rating 5 min 4 Electronic thermal overload protection disabled The GPD 205 protects against motor overload with a UL recognized built in electronic thermal overload relay The electron...

Page 50: ...Pr ro ot te ec ct ti io on n C Ch ha ar ra ac ct te er ri is st ti ic cs s F Fo or r G Ge en ne er ra al l P Pu ur rp po os se e M Mo ot to or r 0 50 100 150 200 200 100 50 20 10 5 2 TIME MIN IM IM10...

Page 51: ...ri in ng g A Ac cc ce el le er ra at ti io on n Factory Setting 170 This constant determines the actual GPD 205 output current level during an acceleration condition Set in percent of GPD 205 rated ou...

Page 52: ...on begins up to the set frequency C Co on ns st ta an nt t M Mo om me en nt ta ar ry y P Po ow we er r L Lo os ss s Factory Setting 0 n n3 36 6 F Fu un nc ct ti io on n S Se el le ec ct ti io on n Thi...

Page 53: ...motor is long or when the motor generates vibration change the automatic torque boost gain and set the V f pattern n n2 24 4 to n n3 30 0 Except for the most demanding of high torque applications the...

Page 54: ...Factory Setting 100 Sets the External Speed Frequency Reference gain in increments of 0 01 C Co on ns st ta an nt t F Fr re eq qu ue en nc cy y C Co om mm ma an nd d L Lo ow we er r Range 0 100 n n4 4...

Page 55: ...lied to the Analog Monitor Output at terminals AM AC The Analog Monitor output is a 0 3 VDC signal proportional to the output parameter selected Setting Function 0 Output frequency 1 Output current C...

Page 56: ...output frequency reaches Fmin constant n n2 29 9 If set to zero then operation is coast to stop after Fmin This function is disabled if coast to stop is enabled in constant n n0 03 3 C Co on ns st ta...

Page 57: ...1 0 seconds NOTE S curve characteristic time is the time from current frequency to the regular rate determined by the set accel decel time The following figure shows FWD REV run switching and accelera...

Page 58: ...rtorque detection signal set output terminal function selection n n0 09 9 or n n1 10 0 to 6 Overtorque detection compares GPD 205 actual output current with the overtorque detection level When the out...

Page 59: ...ast to stop Constant n n5 51 1 160 Constant n n5 52 2 1 0 second 50 Detection 160 time n51 n52 OUTPUT 100 CURRENT 0 100 Coast MOTOR stop SPEED 0 RUN SIGNAL STOP SIGNAL RELAY or OPEN COLLECTOR OUTPUT O...

Page 60: ...ements of 0 1 When the gain is 1 0 the output frequency is increased by 1 of the n n2 26 6 Maximum voltage frequency setting at rated current A setting of 0 0 results in no slip compensation The slip...

Page 61: ...0 Hz n n5 57 7 Factory Setting 0 0 C Co on ns st ta an nt t P Pr ro oh hi ib bi it te ed d F Fr re eq qu ue en nc cy y 3 3 Range 0 0 400 Hz n n5 58 8 Factory Setting 0 0 Each of these constants allows...

Page 62: ...between 10 0 and 16 0 HZ between 30 0 and 36 0 Hz and between 50 0 and 56 0 Hz A frequency command in any deadband will be converted to the bottom value of the deadband e g a command of 33 0 Hz would...

Page 63: ...R RE ES SE ET T key of the Digital Operator is pressed 3 The input power to the GPD 205 is turned OFF long enough for the drive to re initialize itself when power is turned back ON C Co on ns st ta an...

Page 64: ...o oL L3 3 overtorque detection E EF F1 1 E EF F2 2 E EF F3 3 external fault or F F0 05 5 A D converter fault To clear the fault record press the R RE ES SE ET T key while viewing the fault record NOT...

Page 65: ...54 2 This page intentionally left blank for more efesotomasyon Yaskawa drive...

Page 66: ...all LEDs are extinguished Location Check For Solution Terminals unit Loose or misaligned Properly seat and securely tighten mounting bolts etc connection hardware all connection hardware Heatsink Buil...

Page 67: ...occurred find the same indication or display in one of the following tables and take the appropriate corrective action based on the description given WARNING Oscilloscope chassis may be at voltages p...

Page 68: ...longer than detection time Operation continues Check the driven machine and remove the overload condition or increase the value in n51 to the machine s allowable value Check multi function contact in...

Page 69: ...Motor with larger capacity than drive Magnetic contactor at drive output is ON OFF Check main circuit power supply voltage If fault occured during decel may be due to excessive regenerative energy fr...

Page 70: ...24 to n30 Set motor rated current value n31 according to motor nameplate value oL2 Drive overload drive electronic thermal overload detected oL3 Overtorque detection drive motor current exceeds the se...

Page 71: ...F06 CPF 06 a prohibited option is detected Turn the power supply off the on again If the fault remains replace the drive OFF OFF Control power supply fault Hardware fault Check the power supply wirin...

Page 72: ...urrent A 2 6 1 9 1 1 0 6 0 3 Drive capacity kVA 2 1 5 1 0 75 3 4 0 4 1 4 0 2 1 8 0 1 Max applicable motor output HP kW 1 Output characteristics A002 A0P1 A001 A0P7 A0P2 230 VAC Model GPD205 5 Allowabl...

Page 73: ...celeration torque 2 0 13HP 0 25HP 0 1kW 0 2kW 150 0 5HP 1HP 0 4kW 0 75kW 100 2HP 1 5kW 50 or more Continuous regenerative torque approximately 20 150 w optional braking resistor braking transistor bui...

Page 74: ...speed search Operation mode Multi function output 0 to 10VDC output programmable for output frequency or output current Analog monitor Protected by electronic circuit overcurrent level Ground fault R...

Page 75: ...hipping for short periods of time 62 2 Environmental conditions SECTION B ALL GPD 205s Continued Up to 1G at less than 20 Hz up to 0 2G at 20 to 50Hz Vibration Protected chassis IP 20 Self cooling Enc...

Page 76: ...eed one start per hour IMPORTANT See C CA AU UT TI IO ON N on next page 115 V Model GPD205 10P1 10P2 10P7 1001 Capacity kVA 0 3 0 6 1 1 1 9 Rated output current A 0 8 1 5 3 5 Rated input current A 3 2...

Page 77: ...No oi is se e f fi il lt te er r Use a noise filter exclusively for the drive if radio noise generated from the drive causes other control devices to malfunction CAUTION Never connect a general LC RC...

Page 78: ...r a Braking Resistor for 3 duty cycle or Braking Resistor Unit for 10 duty cycle See table below In either case interface to external control circuitry is necessary to ensure that dynamic brake resist...

Page 79: ...rs 3 Verify that voltage has been disconnected by using a voltmeter to check for voltage at the incoming power terminals L1 R L2 S and L3 T B Br ra ak ki in ng g R Re es si is st to or r 3 3 D Du ut t...

Page 80: ...ACT THRX RC 1M RC 1M THRX POWER ON POWER OFF SEPARATE CUSTOMER SUPPLIED ENCLOSURE AND THERMISTOR OR OVERLOAD NOTE 2 NOTE 1 NOTES 1 2 Wire in series with any other external fault N O contacts connected...

Page 81: ...Braking Resistor Unit terminal box to access its terminal block Connect the Braking Resistor Unit to the drive and external control circuit according to the following table and Figure A3 2 Terminals...

Page 82: ...C 1M THRX POWER ON POWER OFF NOTE 2 NOTE 1 NOTES 1 2 Wire in series with any other external fault N O contacts connected to the Drive Factory default is terminal S2 programmed for external fault N O c...

Page 83: ...70 This page intentionally left blank for more efesotomasyon Yaskawa drive...

Page 84: ...mpt repair of a defective drive but this would necessitate longer down time When changing out a drive unit make sure that any of the following separately priced options are transfered to the replaceme...

Page 85: ...63 ENTER key 14 Environment 1 63 F F R LED 15 16 Fault record 54 1 Faults restart attempts 22 54 FBAS LED 15 16 FLA LED 15 17 FMAX LED 15 16 FOUT LED 15 FREF LED 15 18 Frequency base 15 16 37 bias 21...

Page 86: ...Rated current motor 17 40 Ratings 61 Receiving 1 RESET key 14 Reverse prohibit 20 36 Ride through 20 43 62 Rotation direction 13 16 RUN key 13 14 Running forward 23 25 reverse 23 25 S S curve 22 48 Sh...

Page 87: ...___________________________ CITY __________________________________ STATE _______ ZIP _______________ PHONE ______________ FAX ______________ Manual TM 4502 TO MagneTek Drives Systems Attn Marketing C...

Page 88: ...ed Startup Procedures bound in the front of most manuals Troubleshooting information can also be found within the manual If you cannot find what you need call for technical support Help us help you Wh...

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