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Electrification FS Conductor Bar System Instruction Manual 

October 2019 

  

Page 

of 

34

 

 

 

 

Chapter 2.0:  Disconnecting Means/Overcurrent Protection 

 

NOTE:  Magnetek recommends using the following Disconnecting Means and Overcurrent Protection 
 

  Guidelines as published in the 2005 National Electrical Code, copyright 2004. 

 
2.1:    Disconnecting Means   
 
 

 

2.1.(a):  

610.31 Runway Conductor Disconnecting Means:  

A disconnecting means, 

 

  having a continuous ampere rating not less than that computed in Sections 610.41(e) and 

(f), shall be provided between the runway contact conductors and the power supply.  Such 
disconnecting means shall consist of a motor circuit switch, circuit breaker, or molded case 
switch. 

 
 This 

disconnecting 

means 

shall: 

 

 2.1.(a).(i): 

 

Be readily accessible and operate from the ground or floor level. 

 

 2.1.(a.(ii): 

 

Be arranged to be locked in the open position. 

 

 2.1.(a.(iii): 

 

Open all ungrounded conductors simultaneously. 

 

 2.1.(a).(iv): 

 

Be placed within view of the crane or hoist, and the runway contact conductors. 

 

2.2:  

610.32 Disconnecting Means for Crane and Monorail Hoists: 

 

A motor circuit switch or 

circuit breaker, arranged to be locked in the open position, shall be provided in the leads from the 
runway contact conductors or other power supply on all cranes and monorail hoists.  Where 
disconnecting means is not readily accessible from the crane or monorail hoist operating station, 
means shall be provided at the operating station to open the power circuit to all motors of the 
crane or monorail hoists. 

 
2.3:  

610.33 Rating of Disconnecting Means:  

The continuous ampere rating of the switch or circuit 

breaker, required by Section 610.32, shall not be less than 50 percent of the combined short-time 
ampere rating of the motors, or less than 75 percent of the sum of the short-time ampere rating of 
the motors required for any single motion. 

 
2.4:  Overcurrent 

Protection 

 
The use of overcurrent Protection shall be provided in accordance with NEC Standard 610.41 
through 610.43.  Excerpts are from 2005 National Electrical Code, copyright 2004. 
 

2.5:  

610-41. Feeders, Runway Conductors: 

 

2.5.(a).(i):  

Single Feeder. 

The runway supply conductors and main contact conductors of a 

crane or monorail shall be protected by an overcurrent device(s) that shall not be greater than the 
largest rating or setting of any branch circuit protective device, plus the sum of the nameplate 
ratings of all the other loads with application of the demand factors from Table 610-14(e). 

 

2.5.(a).(ii):  

More Than One feeder Circuit. 

Where more than one feeder circuit is installed to 

supply runway conductors, each feeder circuit shall be sized and protected in compliance with 
610.41(A). 

 

2.6:  

610-42.  Branch-Circuit, Short Circuit Ground Fault Protection

. Branch circuits shall be 

 

protected in accordance with 610.42(A). Branch-circuit taps, where made, shall comply with 610-

 42(B). 

Summary of Contents for ELECTROBAR FS

Page 1: ...Electrification FS Conductor Bar System Electrification FS Instruction Manual Part Number 005 1066 R13 October 2019 Copyright 2019 Magnetek Material Handling...

Page 2: ...Page Intentionally Left Blank...

Page 3: ...netek Inc has additional satellite locations for Canada and the United States For more information please visit http www magnetek com 2019 MAGNETEK All rights reserved This notice applies to all copyr...

Page 4: ...connecting Means Overcurrent Protection 8 Chapter 3 0 Assembly Guidelines 10 Chapter 4 0 Modular Hangers 14 Chapter 5 0 Joint Assembly 17 Chapter 6 0 Isolation Joint Assembly 20 Chapter 7 0 Electrific...

Page 5: ...hich Magnetek Products are used This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the res...

Page 6: ...ent and systems DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations W...

Page 7: ...and procedures outlined in this manual involve exposure to components that operate at potentially lethal voltage levels To eliminate this hazard service personnel must ensure that the incoming three...

Page 8: ...ssible from the crane or monorail hoist operating station means shall be provided at the operating station to open the power circuit to all motors of the crane or monorail hoists 2 3 610 33 Rating of...

Page 9: ...430 72 3 Brake Coils Taps without separate overcurrent protection shall be permitted to brake coils 2 7 610 43 Motor and Branch Circuit Overload Protection Each motor motor controller and branch circ...

Page 10: ...onal number of conductors to fill the snap in hangers Remember if single hangers are used space the hangers equal to the center to center dimension of the snap in hanger before tightening to mounting...

Page 11: ...irst set of expansion assemblies are assembled to the mounting brackets begin to assemble additional conductors to the system in one direction from the expansion 3 2 f The expansion gap will need to b...

Page 12: ...conductor on which it is to travel 3 3 Systems with Isolation Joint Assemblies The following are general system installation guidelines see the following sections for specific component installation i...

Page 13: ...2019 Page 13 of 34 Standard System Layout Without Expansion Standard System Layout With Multiple Expansions Standard System Layout with Isolation Joints End Power Interrupting Sections Standard System...

Page 14: ...mounting bracket hole s 4 1 c Assemble washer s lock washer s and bolt s to hanger bolt s and hand tighten 4 1 d Assemble the snap in hangers to the hanger base Locate and follow the arrows on the sid...

Page 15: ...ighten the nuts 15 ft lb 180 in lb NOTE Tools Required Wrench or Socket 4 4 Single Mounting Hanger FS HST 4 4 a Remove nut lock washer flat washer s and spacer from hanger base mounting bolt 4 4 b Ass...

Page 16: ...llation 4 5 b Remove nut lock washer and flat washer from anchor hanger mounting bolt 4 5 c Snap the line elements into the snap in hangers located next to the anchor hanger location 4 5 d Insert anch...

Page 17: ...the open end of the joint assembly Be sure the clamping plate is properly located in the end of the line element 5 1 d Center joint assembly over the adjoining line elements 5 1 e Tighten one nut of t...

Page 18: ...ered between joint assembly bolts 5 2 f Push on sides of joint cover so lips are positioned under the line elements 5 2 g Pull up on the joint cover so the lips are in contact with bottom of the line...

Page 19: ...olt to be flush with the nut 5 3 d Push the end cover boot over the end of the bar and end cap hardware Manipulate end cover boot until the nut relief in the boot is directly over the end cap hardware...

Page 20: ...g plate is properly located in the end of the line element 6 1 d Ensure that the running surfaces are aligned 6 1 e Ensure that the end of each bar is touching the isolation joint 6 1 f Tighten the nu...

Page 21: ...ed between joint assembly bolts 6 2 f Push on sides of joint cover so lips are positioned under the line elements 6 2 g Pull up on the joint cover so the lips are in contact with bottom of the line el...

Page 22: ...erature during the year Use an expansion every 130 if the ambient temperature range could be 125 F FINGERSAFE BAR 90 Amp 110 Amp 125 Amp Galvanized Steel Conductors 250 Amp 400 Amp Copper Conductors C...

Page 23: ...expansion section must have a gap set at the time of installation Refer to the following table for the appropriate settings Range of Air Temperatures During the Year Air Temperature During Installatio...

Page 24: ...perly sized Note B Check local electrical codes for any additional specifications and or restrictions Note C A liberal coating of joint compound is recommended on all mating faces that conduct current...

Page 25: ...or Feed power feed wire through end of power feed cover before attaching the power feed cover to the joint 8 2 i Assemble nut to lug and tighten to a maximum of 55 in lb 8 2 j Assemble the power feed...

Page 26: ...ther 8 3 h Tighten the other nut of the power feed base joint assembly 55 in lb 8 3 i Assemble power feed wire to one lug of the power feed bracket using an appropriate terminal connector 8 3 j Assemb...

Page 27: ...Electrification FS Conductor Bar System Instruction Manual October 2019 Page 27 of 34 250 400 Amp In Line Power Feed Assembly...

Page 28: ...10 section of cut cover remove another 2 of cover to produce 1 2 section and 1 8 section Discard the 2 section 8 4 d Slide the joint assembly from the In Line Power Feed Kit onto the end of the bar w...

Page 29: ...lide 1 7 16 over the end of the bar 3 4 over the bar cover until the bar stops against the inside of the cap 9 1 c Tighten each set screw equally against the conductor bar be sure the set screw is tig...

Page 30: ...directly under the conductor bar it is going to run in NOTE When mounting tandem collectors be sure each collector shoe is positioned in the appropriate conductor bar 10 1 b Tighten each bolt upper a...

Page 31: ...10 2 c Disconnect the power wire from the source Reassemble the new collector head assembly into the collector pivot tube and insert the new cotter pin 10 2 d Termination of the collector leads shoul...

Page 32: ...Electrification FS Conductor Bar System Instruction Manual October 2019 Page 32 of 34 10 2 h Reassemble the new collector head assembly into the collector pivot tube and insert the new cotter pin...

Page 33: ...covers power feed covers and end covers are securely in place to prevent any accidental contact by personnel 11 1 c Run the equipment back and forth several times along the entire system length to ma...

Page 34: ...Electrification FS Conductor Bar System Instruction Manual October 2019...

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