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Lütze LION Series, Operating Instructions Manual

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Lütze LION Series Operating Instructions Manual Download Page 13

LION I/O Modules 

▪

 System Planning

13

4

System Planning

4.1

Safety Integrity Level

Depending on the application, the infrastructure modules can be used in a safety 
application (up to SIL2). If the components are used in an environment which is 
not SIL certified, the components cannot work as safety components. 
The technical data for all modules can be found in the regarding operating 
instruction. 

4.1.1

Standards

Danger of life, serious injuries and property damages if planning a system 
with an incorrect system architecture.

▪ Check the technical data of each module.

▪ Read the operating instruction, especially the system and product 

description.

▪ Check the surrounding conditions of the operating place.

▪ Check, wether the modules are designed for the operating case and the 

application.

▪ Qualified employees, especially experts like engineers ,should plan the 

system.  

SIL

relevant

LION-008

The safety life cycle, as well as the safety management process, is implemented 
according to 

▪

EN 50126:2000-03

Railway applications - The specification and demonstration of reliability, 
availability, maintainability and safety (RAMS)

▪

EN 50128:2012-03

Railway applications - Communication, signalling and processing systems - 
Software for railway control and protection systems and 

▪

EN 50129:2003-12

Railway applications - Communications, signalling and processing systems - 
Safety related electronic systems for signalling

The modules are devided into two classes:

▪

Class 1 – SIL0

The software on the modules is programmed according EN 50128
SIL0 regarding error prevention and organized procedures.

▪

Class 2 – SIL2

The hardware was developed according to EN 50129 SIL2.
The software on the modules is programmed according EN 50128 SIL0 
regarding error prevention and organized procedures.

Summary of Contents for LION Series

Page 1: ...ting Instructions LION I O Modules LION DI16 24 36V LION DI16 72 110V LION RO8 LION DO16 24V LION DO8 24V 110V LION AI4 U LION AI4 I LION AI4 PT100 LION AI PT1000 LION AO4 U LION AO4 I Version 00 01 24 2017 ...

Page 2: ...Lütze Transportation GmbH Bruckwiesenstraße 17 19 D 71384 Weinstadt Tel 49 0 7151 6053 545 Fax 49 0 7151 6053 6454 Sales Transportation luetze de www luetze transportation de ...

Page 3: ...and Modifications of the Product 12 3 9 Special Safety Messages 12 4 System Planning 13 4 1 Safety Integrity Level 13 4 1 1 Standards 13 4 2 System Approvals 14 4 3 Safety Target 14 4 3 1 Bus Coupler 14 4 3 2 I O Modules 14 4 3 3 Power Supplies 15 4 4 System Overview 16 4 4 1 Bus Coupler SIL2 17 4 4 2 Digital Input Modules SIL0 17 4 4 3 Digital Output Modules SIL0 18 4 4 4 Analog Input Modules SIL...

Page 4: ...le Types 41 8 1 1 Characteristics 41 8 1 2 LED Status 41 8 1 3 Pin Assignment 42 8 1 4 Process Data Image 43 8 1 5 Input Data 43 9 Digital Outputs SIL0 44 9 1 Module Types 44 9 1 1 Characteristics 44 9 2 803202 SIL0 DO16 24 V 45 9 2 1 LED Status 45 9 2 2 Pin Assignment 46 9 2 3 Module Function 47 9 2 4 Process Data Image 48 9 3 803203 SIL0 DO 8 24 110 V 51 9 3 1 LED Status 51 9 3 2 Pin Assignment ...

Page 5: ... SIL0 78 11 1 Module Type 78 11 2 Characteristics 78 11 3 LED Status 78 11 4 803401 AO 0 10 V 79 11 4 1 Pin Assignment 79 11 4 2 Module Function 80 11 4 3 Process Data Image 80 11 5 803402 AO 0 20 mA 83 11 5 1 Pin Assignment 83 11 5 2 Module Function 84 11 5 3 Process Data Image 84 12 Maintenance and Service 87 12 1 Module Exchange 87 12 1 1 MTTR Mean Time To Restore 87 12 2 Proof Test Interval 87...

Page 6: ...read the manual before installing the product and using it This applies to every person who is getting in touch with the product Trained employees and experts especially qualified persons who have worked with similar products before have to read and understand the manual as well Store the manual at a handy place If selling renting or in case of a divestiture pass the manual to the authorize person...

Page 7: ...eneral data text images and drawings are copyrighted and are liable to the industrial property right Contravention can be prosecuting criminally The named brands and product names in this document are trademarks or registered trademarks by titleholder Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided cou...

Page 8: ...ructed and designed according following standards EN 50155 2007 07 Railway applications Electronic equipment used on rolling Stock EN 50121 3 2 2006 07 Railway applications Electromagnetic compatibility Part 3 2 Rolling stock apparatus 2006 EN 61373 2010 09 Railway applications Rolling stock equipment Shock and vibration tests EN 50124 1 2005 06 Railway applications Insulation coordination Part 1 ...

Page 9: ...o reach the page proceed as follows 1 Scan the QR code with a smart phone or another device which can read such codes 2 A standard browser will open with the linked page Abb 2 Screenshot Online Catalogue Language Selection 3 Choose a language 4 The product will be displayed Under Downloads it is possible to download further technical documentation Mind the adhesive labels Keep them readable In cas...

Page 10: ...ed use also involves the use according to the operation instructions 3 3 Recepients The operating manual addresses planers project managers and programmers It also addresses the operating employees who are responsible for the initial operation the operation and for the maintenance of the products and systems Regarding the employees three qualification levels are differentiated Risk of injury and p...

Page 11: ...d The operator has to run a risk assessment at the working environment place of installation to expose hazards and to alert those The manual has to be stored near the product The manual has to be obeyed The product can just be run in a faultless technical condition 3 6 Protective Clothing and Equipment 3 7 Electrostatic Discharge ESD Electrostatic discharge can destroy electronical components by v...

Page 12: ...ages Personal injuries and property damages caused by reconstructions and modifications of the product Do not reconstruct or modify the product if the manufacturer does not allow it explicit in writing Electric shocks and product damages caused by wrong voltage application Use the nominal operating voltage see technical data of the individual devices The lower and upper thresholds are given in the...

Page 13: ...ication Qualified employees especially experts like engineers should plan the system SIL relevant LION 008 The safety life cycle as well as the safety management process is implemented according to EN 50126 2000 03 Railway applications The specification and demonstration of reliability availability maintainability and safety RAMS EN 50128 2012 03 Railway applications Communication signalling and p...

Page 14: ...ure modules do not have an approval The approval is not valid if a non certified component or a non reactive component is build in an I O module PLC line coupler fieldbus I O module bus coupler power supply field power System Scope LION interface power supply fieldbus configuration I O module SIL2 SIL0 config power supply I O module I O module I O module I O module power supply I O module I O modu...

Page 15: ...ng out the received process information via fieldbus in an environment up to SIL2 4 3 3 Power Supplies Safe voltage supplying of the internal system regarding the specified thresholds for the upper voltage limit of the modules on the local bus in an environment up to SIL2 ...

Page 16: ...ütze Input Output Network is a decentral safety input and output system for railway vehicles Fig 4 Overview Bus coupler with connected I O Modules The LION product line contains modular components and modules for capturing and releasing digital and analog signals ...

Page 17: ...igital Input Modules SIL0 Fig 6 Digital Input Modules The modules capture digital input signals in the defined voltage range via galvanic insulated input ranges The information are transmitted via L Bus to the SIL2 bus coupler The modules are supplied via internal bus Product Description Type Part No MVB Bus coupler SIL2 Operates with a safe MVB fieldbus protocol LION BC MVB LUE 803001 Product Des...

Page 18: ...pe Part No 16 Digital Outputs DC 24 V SIL0 Writes the information on 16 semiconductor outputs in the nominal voltage value for battery supply LION DO16 24V LUE 803202 8 Digital Outputs DC 24 110 V SIL0 Writes the information on 8 semiconductor outputs in the nominal voltage value for battery supply LION DO8 24V 110V LUE 803203 8 Relay Outputs SIL0 Writes the information on 8 relay outputs The outp...

Page 19: ... L Bus to the SIL2 bus coupler Product Description Type Part No 4 Analog Inputs 0 10 V SIL0 Reads 4 voltage inputs in a range of 0 to 10 V LION AI4 U LUE 803301 4 Analog Inputs 0 20 mA SIL0 Reads 4 current inputs in a range of 0 to 20 mA LION AI4 I LUE 803302 4 Analog Inputs PT 100 SIL0 Reads 4 PT100 temperature sensors LION AI4 PT100 LUE 803303 4 Analog Inputs PT 1000 SIL0 Reads 4 PT1000 temperat...

Page 20: ...tput ranges via L Bus The outputs can base on relays or semiconductors for a defined nominal voltage Product Description Type Part No 4 Analog Outputs 0 10 V SIL0 Writes information on 4 voltage outputs in a range of 0 to 10 V LION AO4 U LUE 803401 4 Analog Outputs 0 20 mA SIL0 Writes information on 4 current outputs in a range of 0 to 20 mA LION AO4 I LUE 803402 ...

Page 21: ...ued in the next LB MS I9 I1 I3 I4 I5 I6 I7 I8 Q4I GNDB Q4O I2 I11 I12 I13 I14 I15 I16 GNDD I10 I10 I9 Q5 I12 I11 Q6 I14 I13 Q7 I16 I15 Q8 I2 I1 Q1 I4 I3 Q2 I6 I5 Q3 I8 I7 Q4 LION SAFE DI DO X10 X11 X20 X30 X 1 3 GNDA GNDC Q3O Q3I Q2G Q2O Q2I Q1G Q1O Q1I Q5O Q6I Q6O Q6G Q7I Q7O Q8I Q8O Q5G X21 Q5I 8 Product Description Type Part No 16 Digital Inputs DC 24 36 V 8 Digital Outputs DC 24 110 V SIL2 Rea...

Page 22: ...iddle of the bus system It always powers all following modules to the next SIL2 power supply or the end of the line Depending on the layout there will be a galvanic insulation between the train power voltage and the voltage supply of the internal bus system Product Description Type Part No Power Supply 72 W SIL2 Redundant wide range input for nominal supply values for the battery supply from DC 24...

Page 23: ...SIL2 bus coupler If the system consist of different lines the last component of the line is a SIL0 line coupler and in the following line the second component must be also a SIL0 line coupler It is possible to connect max 32 SIL0 SIL2 I O modules to the SIL2 bus coupler It is not allowed to create a line which is longer than 2 m SIL0 non safe and SIL2 safe I O modules can be combined in the system...

Page 24: ...hitecture Maximum Unit 4 5 3 One Line System A system with different SIL0 SIL2 I O modules and a SIL2 bus coupler in one line Fig 14 System Architecture One Line System PLC line coupler fieldbus I O module bus coupler power supply field power System Scope LION interface power supply fieldbus configuration I O module SIL2 SIL0 config power supply I O module I O module I O module I O module power su...

Page 25: ...e no address and do not communicate Fig 15 System Architecture Line Change 4 5 5 Energy Supply Range A SIL2 power supply supplies all components that are on the right The system can be subdivided in different sections If the maximum energy requirement of the modules exceeds the nominal value of the power supply the sections need to be supplied by an additional SIL2 power supply The SIL2 power supp...

Page 26: ...s in a dry environment between 40 and 85 C Product damages caused by non safely packed products Wrap the products safely for transporting to absorbe possible crushes Product damages caused by dust The circuit boards of the modules are coated try to store and transport them in a dust free environment to avoid damages of the modules Product damages by electro static discharge Store and transport ele...

Page 27: ... electric shock People can be injured by electric shocks and the product can be damaged Deenergize the system before mounting The modules have to be handled by electrically qualified persons Fig 17 Mounting Option horizontal Fig 18 Mounting Option top Fig 19 Mounting Option vertical Fig 20 Mounting Option bottom Possibly for wiring more space is needed The values below are the minimum values ...

Page 28: ...m Side 0 mm Fig 21 Mounting Distances The modules resist up to 100 times of mounting and demounting Mount an end clamp at the beginning and end of each module line 1 Snap the module on the upper part of the DIN rail 2 Push the module up a little bit 3 Push the module back so that it catches the DIN rail Fig 22 Mounting ...

Page 29: ...llation 29 6 4 Demounting Each module can be demounted seperately 1 Release the wired terminals of the modules 2 Push up the module 3 Pull the module from the DIN rail 4 Push down the module and take the module off the rail ...

Page 30: ...und the modules via the PE connection It is also mandatory to ground the DIN rail for EMC reasons The modules has to be grounded by an expert employee Mount a ring cable lug via bolt with Torx mechanism 1 Loose the bolt 3 of the PE clamp 2 Take a ring cable lug 2 3 Fix the ring cable lug between the Schnorr washer 1 and the bolt 3 4 Ground the module Fig 23 Grounding ...

Page 31: ... 5 mm2 AWG min 24 max 12 Stripping Length 10 mm Protection against incorrect insertion More information can be found in each chapter of the module The maximum length of the cable on each input and output is 50 m unshielded regarding the EMC directive Even if the terminal is not used for wiring the terminal has to be plugged in to reach IP20 For wiring the modules a 3 5 0 6 mm screwdriver is mandat...

Page 32: ... for the termi nal 2 Push in the coding pin at the same pin on the terminal connector The locking and releasing of the terminals is described below Fig 25 Termincal coding 1 Put the terminal in the terminal connector 2 Push the terminal down The terminal is locked Fig 26 Locking Push In Terminal Depends on the mounting place of the module upside down 1 Push the lock and release levers back or forw...

Page 33: ...d clip set on the analog modules 6 8 1 Measurements Fig 28 Measurements I O Module with EMC Shield Clip Set 6 8 2 Mounting The EMC shield clip set Part No 800204 is not in the scope of delivery 1 Mount the shield clip 1 and the shield sheet 2 with the two screws 3 in the slot 4 on the backside of the module Fig 29 Mounting EMC Shield Clip Set ...

Page 34: ...strain relieve fix the cable with a wire strap 2 to the module as shown in the drawing 5 Insulate the cable Fig 30 Wiring EMC Shield Clip Set Electric currents can cause injuries and can damages the whole system Switch off the power of the system when connecting or disconnecting the modules Hot plugging is not supported by the system In the LION system the modules are connected to each other via i...

Page 35: ...ing the Modules 1 Plug in the L Bus2 connector and push it down 2 Push down the sides of the plug until a click can be heard Fig 32 L Bus2 Module Connection 1 Push the sides of the connector 2 Pull up the connector Fig 33 L Bus2 Module Disconnection ...

Page 36: ...ng the ring of the adressbus left right activating the signals successor termination connector exists 6 11 2 Bus Dummy Connector The dummy connector can be found in the scope of delivery of the power supply Part No 800202 Fig 35 LION System Dummy Connector At the beginning of the system the first module with an open L Bus connection a dummy connector has to be plugged in The termination connector ...

Page 37: ...Overview I O Module 7 1 General Technical Data 1 X30 L Bus2 interface incoming bus female connector IDE 14 pin 2 X10 Push In terminal for input and output signals 3 X31 L Bus2 interface outgoing bus female connector IDE 14 pin 4 Module status LED LB MS 5 I O status LED 6 X0 PE contact 7 X20 Push In terminal for input and output signals To get detailed technical data of the modules download the dat...

Page 38: ...ical error occurs during the start which does not allow a safe operation the module will be in the safe mode Storing Temperature 40 C 85 Protection Class IP20 Bus interface Bus system L Bus2 Module type Slave I O module Transmission medium Flat conductor 14 pin LED Color Status Description LB MS green green flashing fast 2 x 5 Hz break on Adressing of the module LB MS green green flashing slow 2 H...

Page 39: ... module has any configuration data RUN Master transfers a message to all slaves modules to change into run mode The L Bus2 runs without errors Cyclic communication with the process data No time exceed error Occuring of a minor error e g local I O peripherie is disturbed the module changes into the limited run mode limited run Limited operation of the module The process data communication runs like...

Page 40: ...nnecting of the power supply Fatal hardware error of the slaves a safe operation is not possible anymore core test error Memory error RAM Flash Over voltage monitoring is triggered CPU Test error register command execution Temperature monitoring is triggered Fail safe mode No communication The module can be reactivated by an L Bus reset or the disconnecting of the power supply Criteria Reaction SI...

Page 41: ...inputs 4 potentials Galvanic isolated channels The potential groups are galvanic isolated Protection against polarity reversal and overvoltage surge 8 1 2 LED Status The LEDs are signalizing the recognized status of the inputs The status of the input pins is not signalized Fig 38 LED DI16 Fig 39 Module DI16 LED Color Status Description I1 I16 yellow on Input active yellow off Input inactive ...

Page 42: ... Potential A 6 I5 Channel 5 Potential B 7 I6 Channel 6 Potential B 8 I7 Channel 7 Potential B 9 I8 Channel 8 Potential B 10 GNDB Ground Channel 5 8 Potential B Push In Terminal X20 Pin Signal Operation 1 GNDC Ground Channel 9 12 Potential C 2 I1 Channel 9 Potential C 3 I2 Channel 10 Potential C 4 I3 Channel 11 Potential C 5 I4 Channel 12 Potential C 6 I5 Channel 13 Potential D 7 I6 Channel 14 Pote...

Page 43: ...y Value Port status activated 1 Port status deactivated 0 Bit Channel Content 0 1 0 or 1 1 2 0 or 1 2 3 0 or 1 3 4 0 or 1 4 5 0 or 1 5 6 0 or 1 6 7 0 or 1 7 8 0 or 1 8 9 0 or 1 9 10 0 or 1 10 11 0 or 1 11 12 0 or 1 12 13 0 or 1 13 14 0 or 1 14 15 0 or 1 15 16 0 or 1 Channel 16 Channel 15 Channel 14 Channel 13 Channel 12 Channel 11 Channel 10 Channel 9 Channel 8 Channel 7 Channel 6 Channel 5 Channe...

Page 44: ...utput module 803202 SIL0 DO16 24 V 16 digital outputs 2 potentials 803203 SIL0 DO8 24 110 V 8 digital outputs 4 potentials 803201 SIL0 RO8 8 relay outputs with changeover contact 9 1 1 Characteristics Protection against polarity reversal short circuit overload and overtemperature Relay module Varistor on relay contacts ...

Page 45: ...the outputs The status of the output pins is not signalized Fig 43 LED DO16 24V Fig 44 Module DO16 24 V LED Color Status Description Q1 Q16 yellow on Output activated yellow off Output deactivated off yellow flashing Error of the output short circuit overload or overtemperature USA green on Power Supply on USB green on Power Supply on ...

Page 46: ... In X10 Pin Signal Operation 1 Q1 Circuit 1 Potential A 2 Q2 Circuit 2 Potential A 3 Q3 Circuit 3 Potential A 4 Q4 Circuit 4 Potential A 5 Q5 Circuit 5 Potential A 6 Q6 Circuit 6 Potential A 7 Q7 Circuit 7 Potential A 8 Q8 Circuit 8 Potential A 9 USA Supply Q1 8 Potential A 10 GNDA Ground Q1 8 Potential A ...

Page 47: ...9 16 Potential B Event Modul Status Description Short circuit Forced switch off of channel The diagnosis bit is set for the affected channel The channel will be switched off the switching off has to be acknowledged by the bus coupler After the acknowledging the bus coupler switches on the channel again Between the switch off and on there is a time difference of 2 sec Overcurrent noticed Forced swi...

Page 48: ... No Error 0 Channel Status Binary Value Voltage OK 1 No Voltage 0 Bit Channel Content 0 1 Diagnosis Data Error 0 or 1 1 2 Diagnosis Data Error 0 or 1 2 3 Diagnosis Data Error 0 or 1 3 4 Diagnosis Data Error 0 or 1 4 5 Diagnosis Data Error 0 or 1 5 6 Diagnosis Data Error 0 or 1 6 7 Diagnosis Data Error 0 or 1 7 8 Diagnosis Data Error 0 or 1 Error Channel 8 Error Channel 7 Error Channel 6 Error Chan...

Page 49: ...ply Voltage 0 or 1 16 17 Diagnosis Data Supply Voltage 0 or 1 17 18 18 19 19 20 20 21 21 22 22 23 Output Data Processdata per channel Port status 1 Bit per channel Diagnosis data Total 2 Byte Channel Status Binary Value activated 1 deactivated 0 Bit Channel Content 0 1 0 or 1 1 2 0 or 1 2 3 0 or 1 3 4 0 or 1 4 5 0 or 1 5 6 0 or 1 6 7 0 or 1 7 8 0 or 1 8 9 0 or 1 9 10 0 or 1 10 11 0 or 1 Channel 16...

Page 50: ...LION I O Modules Digital Outputs SIL0 50 11 12 0 or 1 12 13 0 or 1 13 14 0 or 1 14 15 0 or 1 15 16 0 or 1 ...

Page 51: ...ing the recognized status of the outputs The status of the output pins is not signalized Fig 49 LED DO 8 24 110 V Fig 50 Module DO8 24 110 V LED Color Status Description Q1 Q8 yellow on Output activated yellow off Output deactivated yellow flashing Error of the output short circuit overload or overtemperature ...

Page 52: ...el 1 2 Potential A 2 Q1 Channel 1 Potential A 3 Q2 Channel 2 Potential A 4 USB Supply Channel 3 4 Potential B 5 Q3 Channel 3 Potential B 6 Q4 Channel 4 Potential B Push In Terminal X20 Pin Signal Operation 1 USC Supply Channel 5 6 Potential C 2 Q5 Channel 5 Potential C 3 Q6 Channel 6 Potential C 4 USD Supply Channel 7 8 Potential D 5 Q7 Channel 7 Potential D 6 Q8 Channel 8 Potential D ...

Page 53: ...hing off has to be acknowledged by the bus coupler After the acknowledging the bus coupler switches on the channel again Between the switch off and on there is a time difference of 2 sec Overcurrent noticed Forced switch off of channel The diagnosis bit is set for the affected channel The channel will be switched off the switching off has to be acknowledged by the bus coupler After the acknowledgi...

Page 54: ...ata per channel Error message 1 Bit per channel Total 1 Byte Channel Status Binary Value Error Short circuit overload or overtemperature 1 No Error 0 Bit Channel Content 0 1 0 or 1 1 2 0 or 1 2 3 0 or 1 3 4 0 or 1 4 5 0 or 1 5 6 0 or 1 6 7 0 or 1 7 8 0 or 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Error Channel 8 Error Channel 7 Error Channel 6 Error Channel 5 Error Channel 4 Error Channel ...

Page 55: ...ta Structure Output Data DO8 Bit Channel Content 0 1 0 or 1 1 2 0 or 1 2 3 0 or 1 3 4 0 or 1 4 5 0 or 1 5 6 0 or 1 6 7 0 or 1 7 8 0 or 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Channel 8 Channel 7 Channel 6 Channel 5 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 ...

Page 56: ...value of the counter is stored in a non volatile memory 9 4 2 LED Status The relay contact has to be potected against short circuit and overload by an external fuse The LEDs are signalizing the recognized status of the outputs The status of the output pins is not signalized Fig 55 LED RO8 Fig 56 Module RO8 LED Color Status Description RO1 RO8 yellow on Output activated yellow off Output deactivate...

Page 57: ...nge over 11 5 2 Normally open 14 6 2 Nornally closed 12 7 3 Change over 11 8 3 Normally open 14 9 3 Normally closed 12 10 4 Change over 11 11 4 Normally open 14 12 4 Nornally closed 12 Pin Channel Operation 1 5 Change over 11 2 5 Normally open 14 3 5 Nornally closed 12 4 6 Change over 11 5 6 Normally open 14 6 6 Normally closed 12 7 7 Change over 11 8 7 Normally open 14 9 7 Normally closed 12 10 8...

Page 58: ... 000 110 1 000 000 111 Bit Relay Content 0 1 2 1 Binary value of switching cycles 3 4 5 2 Binary value of switching cycles 6 7 8 3 Binary value of switching cycles 9 10 11 4 Binary value of switching cycles 12 13 14 5 Binary value of switching cycles 15 16 17 6 Binary value of switching cycles 18 19 20 7 Binary value of switching cycles 21 22 23 8 Binary value of switching cycles Relais 8 Relais 7...

Page 59: ...utput Data RO8 Relay Status Binary Value activated 1 deactivated 0 Bit Relay Content 0 1 0 or 1 1 2 0 or 1 2 3 0 or 1 3 4 0 or 1 4 5 0 or 1 5 6 0 or 1 6 7 0 or 1 7 8 0 or 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Relais 8 Relais 7 Relais 6 Relais 5 Relais 4 Relais 3 Relais 3 Relais 2 Relais 1 ...

Page 60: ...asures temperature 803304 SIL0 AI4 PT1000 Measures temperature with a higher solution than the PT100 module 10 1 1 Characteristics The modules recognize an exceeding and fall below the measure range The inputs are protected against overvoltage to 35 V overcurrent PTC polarity reversal The accuracy of the measured values at room temperature is 0 2 FSR The accuracy of the measured values over the wh...

Page 61: ...LION I O Modules Analog Inputs SIL0 61 10 2 LED Status The analog input modules do not have status LED for the single inputs Abb 61 Module Analog Inputs SH SH SH SH ...

Page 62: ...4 Voltage Pin Signal Operation 1 SH Shield 2 CS1 Not Connected 3 I1 Analog Input 1 4 I1 Analog Input 1 5 GND Ground 6 CS2 Not Connected 7 I2 Analog Input 2 8 I2 Analog Input 1 9 GND Ground 10 SH Shield SH SH Pin Signal Operation 1 SH Shield 2 CS3 Not Connected 3 I3 Analog Input 3 4 I3 Analog Input 3 5 GND Ground 6 CS4 Not Connected 7 I4 Analog Input 4 8 I4 Analog Input 4 9 GND Ground 10 SH Shield ...

Page 63: ...for the affected channel The channel will be set to 0x0000 Limit Error RUN The diagnosis bit is set for the affected channel The channel will be set regarding the limit value minium or maximum value Input Data Process data per input channel 4 channels per module Value measurement 2 Byte per channel Diagnosis data per input channel 4 channels per module Exceedance of measuring range Underrange of m...

Page 64: ... I O Modules Analog Inputs SIL0 64 Bits Channel Content 0 11 1 Binary Measured value 12 15 1 16 27 2 Binary Measured value 28 31 2 32 43 3 Binary Measured value 44 47 3 48 59 4 Binary Measured value 60 63 4 ...

Page 65: ...nt 0 1 0 or 1 Hardware Error 1 2 0 or 1 Hardware Error 2 3 0 or 1 Hardware Error 3 4 0 or 1 Hardware Error 4 7 8 1 0 or 1 Limit Error 9 2 0 or 1 Limit Error 10 3 0 or 1 Limit Error 11 4 0 or 1 Limit Error 12 15 Channel 4 Channel 3 Channel 2 Channel 1 Channel 4 Channel 3 Channel 2 Channel 1 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X X X X...

Page 66: ...4 Current Pin Signal Operation 1 SH Shield 2 CS1 Not Connected 3 I1 Analog Input 1 4 I1 Analog Input 1 5 GND Ground 6 CS2 Not Connected 7 I2 Analog Input 2 8 I2 Analog Input 1 9 GND Ground 10 SH Shield SH SH Pin Signal Operation 1 SH Shield 2 CS3 Not Connected 3 I3 Analog Input 3 4 I3 Analog Input 3 5 GND Ground 6 CS4 Not Connected 7 I4 Analog Input 4 8 I4 Analog Input 4 9 GND Ground 10 SH Shield ...

Page 67: ...cted channel The channel will be set to 0x0000 Limit Error RUN The diagnosis bits are set for the affected channel see diagnosis data The channel will be set regarding the limit value minium or maximum value Input Data Process data per input channel 4 channels per module Value measurement 2 Byte per channel Diagnosis data per input channel 4 channels per module Exceedance of measuring range Underr...

Page 68: ...mit Error 4 mA 20 mA 00 Limit Error 0 mA 01 Limit Error 0 mA 4 mA 10 Limit Error 20 mA 11 Bits Channel Content 0 1 0 or 1 Hardware Error 1 2 0 or 1 Hardware Error 2 3 0 or 1 Hardware Error 3 4 0 or 1 Hardware Error 4 7 8 9 1 Limit Error Binary Value 10 11 2 Limit Error Binary Value 12 13 3 Limit Error Binary Value 14 15 4 Limit Error Binary Value Channel 4 Channel 3 Channel 2 Channel 1 Channel 4 C...

Page 69: ...technology 2 wire technology Abb 70 2 wire technology 3 wire technology Abb 71 3 wire technology 4 wire technology Abb 72 4 wire technology Wrong or no temperature values Because of wiring the module during operation errors in the temperature values can occur Before wiring the modules switch off the power ...

Page 70: ...nal Operation 1 SH Shield 2 CS1 Current Source 1 3 I1 Analog Input 1 4 I1 Analog Input 1 5 GND Ground 6 CS2 Current Source 2 7 I2 Analog Input 2 8 I2 Analog Input 2 9 GND Ground 10 SH Shield Pin Signal Operation 1 SH Shield 2 CS3 Current Source 3 3 I3 Analog Input 3 4 I3 Analog Input 3 5 GND Ground 6 CS4 Current Source 4 7 I4 Analog Input 4 8 I4 Analog Input 4 9 GND Ground 10 SH Shield ...

Page 71: ...ror Limited run The diagnosis bit is set for the affected channel The channel will be set to 0x0000 Limit Error RUN The diagnosis bit is set for the affected channel The channel will be set regarding the limit value minium or maximum value Input Data Process data per input channel 4 channels per module Value measurement 2 Byte per channel Diagnosis data per input channel 4 channels per module Exce...

Page 72: ...us Binary Value Hardware Error Limit Error 1 No Hardware Error No Limit Error 0 Bits Channel Content 0 1 0 or 1 Hardware Error 1 2 0 or 1 Hardware Error 2 3 0 or 1 Hardware Error 3 4 0 or 1 Hardware Error 4 7 8 1 0 or 1 Limit Error 9 2 0 or 1 Limit Error 10 3 0 or 1 Limit Error 11 4 0 or 1 Limit Error 12 15 Bit 63 48 Bit 47 32 Bit 31 16 Bit 15 0 Channel 4 Channel 1 Channel 3 Channel 2 Channel 4 Ch...

Page 73: ...ire technology 2 wire technology Abb 77 2 wire technology 3 wire technology Abb 78 3 wire technology 4 wire technology 4 wire technology Wrong or no temperature values Because of wiring the module during operation errors in the temperature values can occur Before wiring the modules switch off the power ...

Page 74: ...l Operation 1 SH Shield 2 CS1 Current Source 1 3 I1 Analog Input 1 4 I1 Analog Input 1 5 GND Ground 6 CS2 Current Source 2 7 I2 Analog Input 2 8 I2 Analog Input 2 9 GND Ground 10 SH Shield SH SH Pin Signal Operation 1 SH Shield 2 CS3 Current Source 3 3 I3 Analog Input 3 4 I3 Analog Input 3 5 GND Ground 6 CS4 Current Source 4 7 I4 Analog Input 4 8 I4 Analog Input 4 9 GND Ground 10 SH Shield ...

Page 75: ...PT1000 behaves as follows Event Modul Status Description Internal Hardware Error Limited run The diagnosis bit is set for the affected channel The channel will be set to 0x0000 Limit Error RUN The diagnosis bit is set for the affected channel The channel will be set regarding the limit value minium or maximum value ...

Page 76: ...r input channel 4 channels per module Value measurement 2 Byte per channel Diagnosis data per input channel 4 channels per module Exceedance of measuring range Underrange of measuring 1 Bit per channel Internal hardware error 1 Bit per channel Total 10 Byte 100 C 0 C 1 2 K 0 C 100 C 0 7 K 100 C 350 C 1 2 K 100 C 0 C 1 5 K 0 C 100 C 1 0 K 100 C 350 C 1 5 K Channel Status Binary Value 100 C 0xF000 5...

Page 77: ... Error No Limit Error 0 Bits Channel Content 0 1 0 or 1 Hardware Error 1 2 0 or 1 Hardware Error 2 3 0 or 1 Hardware Error 3 4 0 or 1 Hardware Error 4 7 8 1 0 or 1 Limit Error 9 2 0 or 1 Limit Error 10 3 0 or 1 Limit Error 11 4 0 or 1 Limit Error 12 15 Channel 4 Channel 3 Channel 2 Channel 1 Channel 4 Channel 3 Channel 2 Channel 1 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 B...

Page 78: ...sis function for the recognization of open outputs and errors is set in the DA converter The accuracy of the measured values at room temperature is 0 2 FSR The accuracy of the measured values over the whole temperature range is 0 5 11 3 LED Status An open output can only be recognized if the output is controlled The analog output modules do not have status LED for the single outputs Fig 83 Module ...

Page 79: ...O4 Voltage Push In Terminal X20 Fig 85 Push In Terminal X20 AO4 Voltage Pin Signal Operation 1 SH Shield 2 Q1 Analog Output 1 3 Q1 Analog Output 1 4 Q2 Analog Output 2 5 Q2 Analog Output 2 6 SH Shield SH SH Pin Signal Operation 1 SH Shield 2 Q3 Analog Output 3 3 Q3 Analog Output 3 4 Q4 Analog Output 4 5 Q4 Analog Output 4 6 SH Shield ...

Page 80: ...e switched off Input Data Process data per output channel 4 channels per module Diagnosis data per input channel 4 channels per module Application error limit error overload overtemperature 1 Bit per channel Internal hardware error 1 Bit per channel Total 2 Byte Channel Status Binary Value Hardware Error Limit Error 1 No Hardware Error No Limit Error 0 Bits Channel Content 0 1 0 or 1 Hardware Erro...

Page 81: ...LION I O Modules Analog Outputs SIL0 81 8 1 0 or 1 Limit Error 9 2 0 or 1 Limit Error 10 3 0 or 1 Limit Error 11 4 0 or 1 Limit Error 12 15 ...

Page 82: ...tput channel 4 channels per module Desired condition of the outputs 2 Byte per channel Diagnosis data per input channel 4 channels per module Total 8 Byte Channel Status Binary Value 0 V 0x0000 Measured Value 10 V 0x0800 Measured Value 20 V 0x0FFF Measured Value Bits Channel Content 0 15 1 Binary Measured value 16 31 2 Binary Measured value 32 47 3 Binary Measured value 48 63 4 Binary Measured val...

Page 83: ...AO4 Current Push In Terminal X20 Fig 89 Push In Terminal X20 AO4 Current Pin Signal Operation 1 SH Shield 2 Q1 Analog Output 1 3 Q1 Analog Output 1 4 Q2 Analog Output 2 5 Q2 Analog Output 2 6 SH Shield SH SH Pin Signal Operation 1 SH Shield 2 Q3 Analog Output 3 3 Q3 Analog Output 3 4 Q4 Analog Output 4 5 Q4 Analog Output 4 6 SH Shield ...

Page 84: ... diagnosis bit is set for the affected channel The channel will be switched off Input Data Process data per output channel 4 channels per module Diagnosis data per input channel 4 channels per module Application error overload overtemperature 1 Bit per channel Hardware error 1 Bit per channel Total 2 Byte Channel Status Binary Value Hardware Error Limit Error 1 No Hardware Error No Limit Error 0 B...

Page 85: ... Outputs SIL0 85 0 1 0 or 1 Hardware Error 1 2 0 or 1 Hardware Error 2 3 0 or 1 Hardware Error 3 4 0 or 1 Hardware Error 4 7 8 1 0 or 1 Limit Error 9 2 0 or 1 Limit Error 10 3 0 or 1 Limit Error 11 4 0 or 1 Limit Error 12 15 ...

Page 86: ...put channel 4 channels per module Desired condition of the outputs 2 Byte per channel Diagnosis data per input channel 4 channels per module Total 8 Byte Channel Status Binary Value 0 mA 0x0000 Measured Value 10 mA 0x0800 Measured Value 20 mA 0x0FFF Measured Value Bits Channel Content 0 15 1 Binary Measured value 16 31 2 Binary Measured value 32 47 3 Binary Measured value 48 63 4 Binary Measured v...

Page 87: ...new module 6 Connect the new module 7 Switch on the power 8 Test the module regarding any errors After changing a SIL2 module a new system test has to be completed 11 1 1 MTTR Mean Time To Restore All LION modules have a MTTR of 7 days That means if a malfunction or defect module is detected the module has to exchanged within 7 days If exchanging the module follow the steps of chapter Module Excha...

Page 88: ...5 Mind the new reachtion time 6 Upload the new NSDB on the system see the operating instructions of the buscoupler 7 Test the system 8 If no error occurs the system can be run Risk of injury by deploying insufficient qualified operating employees Inappropriate appoint of not qualified or insufficient personnel can cause property damages and personal injuries The extending of the LION system applie...

Page 89: ...tze Transportation GmbH from the responsibilities of 10 passage 2 ElektroG Take back obligation of the manufacturer and any third party in this content If you have handled the device to a commercial third party without any contractual acceptance of the disposal you have to take back the device after the final shutdown on your own cost and the legal liability The entitlement of indemnity from Lütze...

Page 90: ...ine Coupler LC Length 10 m LION LC CABLE 10M 800205 Connection cable for Line Coupler LC Length 5 m LION LC CABLE 5M 800206 Connection cable for Line Coupler LC Length 2 m LION LC CABLE 2M 800207 Set I O Connector 5 pin plus coding elements LION IO CON SET 5 800208 Set I O Connector 6 pin plus coding elements LION IO CON SET 6 800209 Set I O Connector 10 pin plus coding elements LION IO CON SET 10...

Page 91: ... by Lütze Transportation GmbH Weinstadt Germany Technical changes reserved ...

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