Lissmac COMPACTCUT 201 D Operating Manual Download Page 5

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The following warning and safety instructions are used:

Read and follow the operating manual

Wear hearing protection

Wear eye protection

Wear gloves

Wear protective helmet

Wear suitable work clothes and wash dusty clothes

Attachment point for crane transports

Wear dust mask

Warning of extremely flammable fuel vapours

Warning of crushing hazard

Warning of suspended loads

Warning of serious cutting injuries from rotating saw blade.

Warning of serious crushing and cutting injuries from running belt drive

Warning of moving parts Wait until standstill.

Warning of ejected parts

Warning of cutting hazard at the rotating tool

Automatic start-up of the cutting tool upon start-up of motor

Warning of hot surfaces

Danger of suffocation due to toxic gases

Summary of Contents for COMPACTCUT 201 D

Page 1: ...TING MANUAL FLOOR SAW COMPACTCUT 201 P PV PL COMPACTCUT 201 D LISSMAC Maschinenbau GmbH Lanzstrasse 4 88410 Bad Wurzach Germany Phone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www liss...

Page 2: ...2 84...

Page 3: ...07 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Original operating manual Issue date 08 2021 Keep this Operating Manual for future use Transfer and reproduction of this operating manual...

Page 4: ...ON This indicates a hazardous situation If the situation is not avoided it may result in moderate or minor injuries The hazard symbol may give details of the danger NOTICE This signal word indicates a...

Page 5: ...k Warning of extremely flammable fuel vapours Warning of crushing hazard Warning of suspended loads Warning of serious cutting injuries from rotating saw blade Warning of serious crushing and cutting...

Page 6: ...No smoking due to fire hazard Harmful substances Fine silica dust Set ignition switch to 0 Work with rotating saw blade forbidden Check the drive belts Direction of travel of the saw blade Sound powe...

Page 7: ...perating manual and the binding regulations for accident prevention which apply in the user s country and at the place of use the acknowledged rules for safe and correct working practice must also be...

Page 8: ...onnections and media 21 4 2 Water supply options 22 4 3 Refuelling 23 4 4 Parking brake 24 4 5 Establish water supply 24 4 6 Adjusting the push handlebar 25 4 7 Setting the depth of cut display 25 4 8...

Page 9: ...9 84 10 Spare parts 52...

Page 10: ...with all tool diameters A large water tank reduces work interruptions The saw blade spraying ensures optimal cooling of the saw blade achieving a higher saw blade tool life Easy to open blade guard Se...

Page 11: ...reness of safety and potential dangers and as set out in the Operating Manual In particular always resolve faults which may impair safety or have them resolved immediately Intended Use The LISSMAC flo...

Page 12: ...the necessary and stipulated personal protective equipment Observe all safety and hazard warnings on the floor saw and maintain them in a legible condition Replace damaged or illegible safety and haza...

Page 13: ...tructions which hinder the work procedure or the implementation of the machine must be cleared at the place of work Work on the electrical components of the machine may only be carried out by a certif...

Page 14: ...2 4 3 Operation Refrain from all methods of working which could pose a risk to safety Take measures to ensure that the floor saw is only used if it is safe and in functional condition Check the floor...

Page 15: ...Before cleaning cover and seal all openings that cleaning products should not enter for safety and or functional reasons Electric motors switches and connectors are particularly at risk Remove the co...

Page 16: ...drink or smoke in the work area 2 5 3 Noise See Section 3 3 2 5 4 Exhaust fumes Machines with internal combustion engine must not be operated in closed rooms 2 6 Transport Lifting tackle with suffici...

Page 17: ...ust not be used If the machine is not operated immediately after unpacking it must be protected from moisture and dirt 2 8 Environmental protection Packaging material cleaning agents used or remaining...

Page 18: ...pth of cut Pos 2 Handwheel lock Pos 3 Water tank Pos 4 Attachment point for lifting gear Pos 5 Drive motor Pos 6 Steering rod Pos 7 Blade guard Pos 8 Drive belts cover Pos 9 Parking brake Pos 10 OFF s...

Page 19: ...0 1 min 2700 1 min Weight 108 kg 110 kg 126 kg Water tank volume 30 litres Drive motor Single cylinder Honda Single cylinder Loncin Single cylinder B S Vanguard Single cylinder Kohler Power kW HP 8 7...

Page 20: ...er load Measuring tolerances 2 5 dB for the A weighted sound power level 4 dB for the A weighted emission sound power level The emission sound power measurements were carried out in conformity with Re...

Page 21: ...EN 228 RON 95 octane The motor can also be operated with B20 fuel The requirements and the quality standards are included in the operating manual of the fuel engine Fuel CC201 D The floor saw must be...

Page 22: ...22 84 4 2 Water supply options Supply via water tank 30 l 8 gal The water feed can be adjusted by the ball valve Supply via hose connection...

Page 23: ...from touching hot motor parts Do not touch any motor part Wear protective gloves Let the motor cool down before refuelling NOTICE Store fuel safely Fuel must only be stored in approved containers The...

Page 24: ...til it locks into place To release Lift the wheel lock 1 with your foot 4 5 Establish water supply WARNING Destruction of the saw blade due to lack of cooling water If the saw blade is not supplied wi...

Page 25: ...ing 4 7 Setting the depth of cut display NOTICE Always lower the blade slowly to prevent damage to the segments Lower the saw blade with the crank 1 until it makes slight contact with the floor Loosen...

Page 26: ...26 84 4 8 Aligning the machine on the cutting line Use the steering rod at the front and the tab on the frame for precise alignment of the saw blade on the cutting line...

Page 27: ...start up during work on the blade guard or on the saw blade of the floor saw Always check saw blades before installation Blade for wet cutting 1 Blade suitable and approved for cutting work 5 Blade a...

Page 28: ...llowed to install or change the saw blade 1 Activate the parking brake 2 Ignition switch to OFF 3 Remove water hose from blade guard 4 Release bolt 1 and open blade guard 2 5 Release clamp screw 3 and...

Page 29: ...aw Fuel may leak out or engine oil run into the combustion chamber of the motor and damage the motor Maximum inclination on all sides 30 Do not lay the machine on its side Only transport upright All m...

Page 30: ...ine must only be moved in the transport position Sequence Move machine to transport position see 5 1 Suspend the floor saw by the crane eyelet using a sling with sufficient load bearing capacity Deter...

Page 31: ...position Secure the machine at the suitable attachment points Use suitable lashing material Attachment points Sequence Establish the transport position see 5 1 Attach the floor saw to the sufficient...

Page 32: ...lly flawless condition Ensure stable water supply Remove all obstacles from the cutting area Ensure good lighting at night Make only straight cuts DANGER Poisonous exhaust gases The exhaust gases of t...

Page 33: ...ds slowly in a controlled and even way If deep cuts have to be made this must be done in several steps The joint should be pre cut with a smaller and wider saw blade and then deepened with a larger an...

Page 34: ...ton released Starting the motor 1 Engage the parking brake Check fuel air filter and oil level 2 Open fuel lever 2 Choke 1 closed 3 Throttle 3 at 1 3 position 4 Motor switch 5 to ON I 5 Slowly pull th...

Page 35: ...perator must always switch the motor off from the side opposite the saw blade CAUTION Always maintain the greatest possible safety distance from the saw blade Lift the saw blade free lift the blade fu...

Page 36: ...motor 1 Engage the parking brake Check fuel air filter and oil level 2 Pull out the fuel lever 1 3 Pull the cable pull starter 4 out once fully and guide back then pull out forcefully Guide the cable...

Page 37: ...tor off with the fuel lever CAUTION Always maintain the greatest possible safety distance from the saw blade Sequence 1 Lift the saw blade free lift the blade fully out of the cutting joint 2 Engage t...

Page 38: ...e performed must be done using a non rotating tool WARNING Danger in the work area The running machine has a high potential for injury if it is not operated and used responsibly and in accordance with...

Page 39: ...or the water connection 8 Slowly lower the blade to cutting depth using the hand wheel 9 Release the parking brake 10 Initiate forward motion with the handlebar 11 Cut with adjusted speed of forward m...

Page 40: ...Daily Weekly Monthly Conduct a visual inspection for obvious damage and defects Thoroughly clean the floor saw Check the engine oil filling level Change the engine oil Initially after 5h then every 6...

Page 41: ...ed out when the drive motor is switched off Effects of incorrectly tensioned drive belts Drive belts too loose Drive belts slip on the V belt pulley no or poor power transmission excessive wear Drive...

Page 42: ...otor slide 2 3 Release the lock nut 3 4 Increase or decrease the belt tension with the tensioning screw 2 5 Take off the drive belt 4 in a slack state and replace with a new set 6 Adjust the belt tens...

Page 43: ...and replaced in a timely fashion to prevent motor damage Operating the motor without an air filter is not permissible Sequence CC201P PV PL 1 Unscrew wing nut and pull off lid 2 Unscrew wing nut 3 Re...

Page 44: ...remove air filter 3 3 Check rubber seal A for damage Replace it along with the filter when replacing the filter 4 Blow out with compressed air from the inside CAUTION always work with eye protection 5...

Page 45: ...Check the oil level with the dipstick 1 2 Slowly fill up the oil lacking through the filler neck 2 up to the lower edge of the filler inlet Use a clean funnel to prevent any spillage 3 Close the fill...

Page 46: ...46 84 7 7 Water extractor CC201D Water or dirt in the tank can be removed from the tank through the drain screw Drained fluids must always be collected and disposed of properly...

Page 47: ...own before starting any maintenance or repair work Secure the machine against unexpected start up Maintenance and service work may only be carried out by qualified technical personnel The the motor ma...

Page 48: ...s Retension drive belts Engine does not have the full output See operating instructions of the motor Floor saw does not start Fuel tank empty Refill with fuel Fuel filter or spark plug dirty Check cle...

Page 49: ...o serve as evidence for the maintenance and service book already supplied All maintenance and service work must be registered as evidence Machine type Serial number year of manufacture Date Maintenanc...

Page 50: ...mond tools are colour coded The tools differ depending on the area and scope of application For the best results the parameters must be correct With this diagram the optimum cutting performance can be...

Page 51: ...ets belts Seals cables hoses sleeves plugs couplings and switches for pneumatics hydraulics water electrics fuel Guiding parts such as guide bars guide bushes guide rails rollers bearings anti skid co...

Page 52: ...52 84 10 SPARE PARTS...

Page 53: ...53 84 Fig 0...

Page 54: ...54 84 Fig 01 Fig 1 12 CC201D Abb 1 11 CC201P PL PV...

Page 55: ...55 84 Fig 1 11 CC201P PL PV...

Page 56: ...nut 01 11 6 300177 DIN 125 A10 5 galvanised Scheibe Washer 01 11 7 360151 DIN933 M10x80 galvanised Sechskantschraube Hexagon bolt 01 11 8 300146 DIN934 M10 galvanised Sechskantmutter Hexagon nut 01 11...

Page 57: ...57 84 Fig 1 12 CC201D...

Page 58: ...anised Sicherungsmutter Locking nut 01 12 6 300177 DIN 125 A10 5 galvanised Scheibe Washer 01 12 7 360151 DIN933 M10x80 galvanised Sechskantschraube Hexagon bolt 01 12 8 300146 DIN934 M10 galvanised S...

Page 59: ...59 84 Fig 01 2...

Page 60: ...cheibe Washer 01 2 18 300384 DIN7991 8x20 galvanised Senkschraube m Innensechskant Allen head countersunk screw 01 2 19 300367 DIN912 M8x16 galvanised Zylinderschr m Innensechskant Allen head cylinder...

Page 61: ...61 84 Fig 01 3...

Page 62: ...eibe Washer 01 3 30 300267 DIN427 M10x25 Schaftschraube Shaft screw 01 3 31 300202 VS10 Schnorrsicherung Schnorr Retaining Washer 01 3 32 300169 DIN933 M10x35 left galvanised Sechskantschraube Hexagon...

Page 63: ...63 84 Fig 02 CC201D 1 1 7 8 6 CC201PV CC201P CC201PL 10 9 11 CC201P CC201PL CC201PV CC201PL 16...

Page 64: ...ne 02 4 300356 DIN933 M8x35 galvanised Sechskantschraube Hexagon bolt 02 5 200387 DIN6885 A7x7x32 Passfeder Feather key 02 6 1076028 PK Keilrippenscheibe Motor V ribbed pulley Motor 02 7 200387 DIN688...

Page 65: ...65 84 Fig 03...

Page 66: ...66 84 Fig 03 1 CC201D...

Page 67: ...mer Holding clamp 03 1 8 1078339 Start Stop Gaszug kombination Start Stop Throttle Combination 03 1 8 1 300598 DIN 9021 10 5 Scheibe Washer 03 1 8 2 206683 M5x27 Stellschraube Set screw 03 1 8 3 20035...

Page 68: ...68 84 Fig 03 1 CC201P PV PL 8 1...

Page 69: ...780 Blechhaken Sheet metal hooks 03 1 7 1072691 Halteklammer Holding clamp 03 1 10 300343 DIN933 M10x20 galvanised Sechskantschraube Hexagon bolt 03 1 11 300177 DIN 125 A10 5 galvanised Scheibe Washer...

Page 70: ...70 84 Fig 03 2...

Page 71: ...anged bearing 03 2 20 1072933 15 Geteilter Klemmring Split clamping ring 03 2 21 1007469 Handrad Handwheel 03 2 22 300176 DIN933 M10x30 galvanised Sechskantschraube Hexagon bolt 03 2 23 300342 DIN933...

Page 72: ...72 84 Fig 03 3...

Page 73: ...es Wassertank Water tank 03 3 30 02 280109 Reduzier Gewindenippel Reducing threaded nipple 03 3 30 03 262697 Dichtung Seal 03 3 30 04 263361 Schlauchverschraubung Hose fitting 03 3 30 05 200322 PVC Sc...

Page 74: ...74 84 Fig 03 4...

Page 75: ...e right 03 4 32 04 211416 Handgriff Handle 03 4 32 05 1072559 MGI 30 x 30 Gummipuffer Rubber buffer 03 4 32 06 300343 DIN933 M10x20 galvanised Sechskantschraube Hexagon bolt 03 4 32 07 300635 DIN7380...

Page 76: ...76 84 Fig 03 5 Fig 03 6...

Page 77: ...anised Scheibe Washer Fig Item Part No Specification Deutsch English 03 6 34 1074362 Rad Feststeller Wheel lockable 03 6 34 01 1057016 Feststeller Locking device 03 6 34 02 1072682 Winkel Angle 03 6 3...

Page 78: ...78 84 Fig 04...

Page 79: ...4 2 03 280104 GEKA Kupplung GEKA coupling 04 2 04 300046 DIN1665 M8x16 Sicherungsschraube Locking screw 04 2 05 300125 DIN125 A8 4 galvanised Scheibe Washer 04 2 06 300834 DIN980 M8 galvanised Sicheru...

Page 80: ...80 84 Fig 05 Fig 06...

Page 81: ...ies please specify the complete designation year of manufacture and machine number when ordering spare parts Subject to technical change We would expressly draw your attention to the fact that parts n...

Page 82: ...ocumentation Head of Development and Construction Machine description The exclusive purpose of the LISSMAC floor saw is to cut joints in concrete or asphalt with diamond saw blades CC 201 P CC 201 PV...

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