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Page Number - 5

Form 403750

FlowMaster™ Rotary Driven Hydraulic Pump

Operation

All pumps are factory set at 300 PSIG (20.7 bar) working inlet 

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Do

not attempt to change the settings.

1. Shut off the material supply line valve.
2. Turn on the hydraulic pressure.

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On/Off

 valve.

4. Prime the pump by slowly opening the shut-off lubricant 

supply line valve.  Make sure that all air has been

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achieved.

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factory preset and are not user adjustable.

Do not exceed maximum operating temperature of the 

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dry of  lubricant.  A dry pump quickly speeds up, creating friction 
heat, which can damage the seals.  Monitor the supply 

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Setting the Pump Manifold Pressure and 

Flow Controls 

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PSIG (20.7 bar) are factory preset and are not adjustable.

Maintenance and Repair

Relieve pressure from the pump and supply lines before 
servicing or repairing the pump, to reduce the risk of an injury 

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Always use Lincoln Industrial parts for service and repair.

Crankcase Oil Service Interval Recommendations

Check the oil level after every 750 hours of machine operation, 

‡

or every month.
Change the oil after every 2,000 hours of machine operation or 

‡

every year.
Use SAE 10W30 motor oil in all units used in an ambient 

‡

temperature between 150 to -40°F.  For ambient temperatures 
between 50 to -70°F, use Mobil Arrow HFA Low Temperature 
oil.
Oil level should be at dot on dipstick (middle of crankshaft)

‡

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‡

Installing the Pump

Typical installation is shown only as a guide for selecting and 
installing system components.  Contact your Lincoln 
Industrial representative for assistance in designing a 

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The pump was tested in light weight oil which was left in to 
protect the pump from corrosion.  Flush the pump before con-
necting it to the system to prevent contamination of the grease 
with residual oil.

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manifold (37).  A normally closed 

ON/OFF

 Solenoid Valve (35) 

is also integrated into the manifold and will start or stop the 
pump operation.

1. Mount the pump securely on the drum cover so that it 

cannot move or vibrate during operation.

2. Attach hydraulic supply line to the 

Inlet

 and return line to

the

Tank

 ports.

3. Connect material supply line to the pump outlet.  Plug 

the unused outlet on opposite side of the pump.

4. Install high pressure shut-off valve in the material supply 

line. (Required)

5. Connect 24 VDC power supply to the solenoid valve (35).

See Illustration #1.  Use connector plug (36) supplied
with the pump.

Mount the pump securely on the drum cover.  Failure to do so 
could result in personal injury and equipment damage.

* Included in Spacer Kit 272013

Illustration 4

Do not exceed 450 PSIG (32 bar) working hydraulic 
pressure.  Use high pressure components to reduce risk of 

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or on the skin.  All accessories connected to the pump outlet 
must have at least 5,000 PSIG (350 bar) minimum hydraulic 
operating pressure.  All accessories connected to the pump 
inlet must have at least 3,500 PSIG (241 bar) minimum work-
ing pressure.

Summary of Contents for FlowMaster 85676

Page 1: ...chen Vorschrift f r Produktsicherheit Page Section C8 319A Form 403750 MAY 2008 Foreign Patent Pending Ausl ndisches angemeldet U S Patent No 6 102 676 U S Patent 6 102 676 FlowMaster Rotary Driven Hy...

Page 2: ...discharged through the outlet of the pump The volume of grease during intake is twice the amount of grease output during one cycle During the upstroke the inlet check closes and one half of the greas...

Page 3: ...ith manual override standard Hydraulic Fluid Inlet Hydraulic Fluid Return to Tank Solenoid Valve Items 34 35 Pressure Reducing Valve Item 38 Vent Valve Pressure Gauge Item 32 Model 85676 only Flow Con...

Page 4: ...Plate 85492 for 120 lb drum only L Drum Cover 84616 for 120 lbs HYDRAULIC PUMP PERFORMANCE SPECIFICATIONS Test conducted with Alvania NLGI 2 Grade Grease Grease Output 1 000 psi Cubic inches min cm m...

Page 5: ...Mobil Arrow HFA Low Temperature oil Oil level should be at dot on dipstick middle of crankshaft XVLQJ PRWRU RLO R Installing the Pump Typical installation is shown only as a guide for selecting and i...

Page 6: ...Page Number 6 Form 403750 FlowMaster Rotary Driven Hydraulic Pump Fill with SAE 10W30 Motor Oil for all pumps MODEL DIM A in mm DIM B in mm 85676 27 5 699 38 56 980 85678 19 00 483 30 06 764...

Page 7: ...assembly procedure Pump speeds up or runs erratically Low level of grease or reservoir 5H OO UHVHUYRLU is empty Follower plate is stuck and separated Check follower plate and container from grease for...

Page 8: ...die andere H lfte des angesaugten 6FKPLHUVWRIIHV GXUFK GDV XVOD U FNVFKODJYHQWLO KLQGXUFK DXV GHP 3XPSHQDXVOD YHUGUlQJW Das f r die Pumpe charakteristische F rdermengenverh ltnis ist auf Seite 9 darge...

Page 9: ...er Pumpe mit Steuerblock bei hydr Betriebsdruck 300 350 PSI 20 25 bar und Eingangs Volumenstrom 2 gpm 7 l min bis zu 11 1 bei h herem hydr Betriebs druck und Volumenstrom Betriebstemperatur F C 20 bis...

Page 10: ...1 gpm 2 gpm 3 gpm 4 gpm 5 gpm 6 gpm 7gpm Temperatur F C 4 l min 8 l min 11 l min 15 l min 19 l min 23 l min 26 l min 80 27 7 14 21 28 34 40 45 115 229 344 459 557 656 737 40 4 7 14 21 28 33 38 41 115...

Page 11: ...000 PSIG Stab 350 einen minimalen K GUDXOLVFKHQ IXQNWLRQLHUHQGHQ UXFN KDEHQ OOH XVDW JHUlWH GLH PLW GHP 3XPSHQHLQOD YHUEXQGHQ VLQG P VVHQ PLQGHVWHQV I U HLQHQ Druck von 3500 PSIG 241 bar geeignet sein...

Page 12: ...FlowMasterTM Pumpe mit Hydraulik Umlaufantrieb Modell Ma A Zoll mm Ma B Zoll mm 85676 27 50 699 38 56 980 85678 19 00 483 60 06 764 Seite 12 Formular 403750...

Page 13: ...hin untersuchen Pumpenkolben oder R ckschlagventile sind 3XPSH GHPRQWLHUQ XQG LQVWDQGVHW HQ DEJHQXW W Pumpe l uft aber die GU 9ROXPHQVWURP X JHULQJ GUDXOLN XIXKU SU IHQ XQG X X DP F rdermenge ist geri...

Page 14: ...Page Number 14 FLOWMASTER HYDRAULIC PUMP Repair Instruction Form 403750 1 2 3 5 6 4 7 5 3 2 1 8 9 10a 10b 10c 10d 11 12 13a 14 15 16 17 18 13b 20 21 19 26 24 25 27 10 19a...

Page 15: ...Page Number 15 Form 403750 FLOWMASTER HYDRAULIC PUMP Repair Instruction 30b 30c 28 29 30a 31 67 67a 35 34 33 32 52 53 54 55 56a 56b 58 59 57 Included in 56a...

Page 16: ...Page Number 16 FLOWMASTER HYDRAULIC PUMP Repair Instruction Form 403750 73 73a 74 75 72 71 70 76 77 69 68 50 51a 51 78 Indicates change...

Page 17: ...Retaining Ring 270705 14 1 Backup Washer 67 1 Pump Housing 272540 15 1 Cup Seal 67a 1 Pipe Plug 3 8 NPTF 67417 Polyurethane 68 1 O Ring Viton 16 1 Plunger Link Rod See chart next page 69 1 Motor Gaske...

Page 18: ...P Repair Instruction Form 403750 Indicates change Item Qty Description Model Model No 85676 85678 16 1 Plunger Link Rod 270648 270614 20 1 Reciprocating Tube 270649 270617 56a 1 Housing Tube 270659 27...

Page 19: ...1 Haltering 270705 13b 1 O Ring 67 1 Pumpengeh use 272540 14 1 6W W XQWHUOHJVFKHLEH 67a 1 Rohrstopfen 3 8 NPTF 67417 15 1 Topfdichtung Polyurethan 68 1 O Ring Viton 16 1 Kolbenverbindungsstange Siehe...

Page 20: ...epair Instruction Form 403750 Ersatzteilliste Nicht gemeinsame Teile Teilno Anz Beschreibung Modell 85676 Modell 85678 90 lb 60 lb 16 1 Kolbenverbindungsstange 270648 270614 20 1 Pumpenkolbenrohr 2750...

Page 21: ...8 24 25 27 32 36 to 52 58 to 67 No kit parts identical for Series A and Series B 9 10 10a 10b 10c 10d 14 15 275186 Upper Bushing Plunger Kit 17 18 19 19a 21 and 26 275187 Lower Bushing Plunger Kit 20...

Page 22: ...Kit 1 to 8 24 to 30a 36 to 52 56a to 67 Not in kits order individually if needed 9 10 10a 10b 10c 10d 14 15 275186 Upper Bushing Plunger Kit 11 12 13a do not use spacer 275376 275188 Pivot Pin Anchor...

Page 23: ...satz Nummer 1 bis 8 24 25 27 32 36 bis 52 58 bis 67 HLQ 6DW GLH 7HLOH I U 6HULH XQG 6HULH VLQG LGHQWLVFK 9 10 10a 10b 10c 10d 14 15 2EHUH XFKVH ROEHQVDW 17 18 19 19a 21 und 26 8QWHUH XFKVH ROEHQVDW F...

Page 24: ...Satz Nummer 1 bis 8 24 bis 30a 39 bis 52 56a bis 67 1LFKW LQ 6lW HQ HQWKDOWHQ LQ HOQ EHVWHOOHQ IDOOV EHQ WLJW 9 10 10a 10b 10c 10d 14 15 2EHUH XFKVH ROEHQVDW 11 12 13a Abstandsst ck 275376 nicht verw...

Page 25: ...trength Thread Lock or Equivalent Loctite 222MS Thread Lock or Equivalent Zur Wartung Reparatur und Einstellung ben tigte Werkzeuge 7 16 Gabelschl ssel 1 1 2 Gabelschl ssel 3 4 Gabelschl ssel 12 einst...

Page 26: ...eassembly recommendations replace gasket HQWIHUQHQ HKlXVHDEGHFNXQJ LQ HOWHLO D XQG LFKWXQJ LQ HOWHLO LHGHUYHUVDPPOXQJHPSIHKOXQJHQ HUVHW HQ Sie Dichtung 5 Remove the two hydraulic motor mounting screws...

Page 27: ...e 592 pipe thread sealant or equivalent 11 entfernen ffnung Befestigung Einzelteil 78 Wie derversammlungdrehkraft 27 1 33 9 Nm 20 25 Ft Lbs oder genug zum Versiegeln Rohrgewinde Wiederversam mlungempf...

Page 28: ...ssme bly torque 30 35 Ft Lbs 40 7 47 5 Nm Reassembly recommendations Use Loctite242 or equivalent on outlet nut threads 14 entfernen die zwei Anschlu n sse Einzelteil 32 Reas smebly Drehkraft 40 7 47...

Page 29: ...vel plug Item 58 and spacer Item 56 from housing tube 16 Entfernen Sie Schaufelstecker Einzelteil 58 und Eingang Schirm Einzelteil 56 vom Geh useschlauch 15 Remove spiral retaining ring item 59 from h...

Page 30: ...56a Reassembly Torque 20 to 25 Ft Lbs 27 1 33 9 Nm 27 Entfernen Sie Geh useschlauch Einzelteil 56a Wieder versammlung Drehkraft 27 1 33 9 Nm 20 25 Ft Lbs 19 Exploded view of housing tube Item 56a spac...

Page 31: ...g Item 12 25 Entfernen Sie Handgelenkstift Buchse Einzelteil 12 23 View of wrist pin bushing Item 12 23 Ansicht des Handgelenkstiftes Buchse Einzelteil 12 22 Remove wrist pin bushing screws Item 11 Re...

Page 32: ...m 10 Reassembly torque 100 110 in lbs 11 3 12 4 Nm 30 L sen Sie Spulenkern schlauch Einzelteil 10 Wiederversammlung drehkraft 11 3 12 4 Nm 100 110 inch lbs 33 View of wrist pin anchor Item 13a showing...

Page 33: ...et de protection Series B 36 Hold outlet pin Item 8 and plunger tube Item 10 in vise 36 Halten Sie Anschlu stift Einzelteil 8 und Spulenkern schlauch Einzelteil 10 im Kolben 37 Loosen plunger tube It...

Page 34: ...ing Item 10c 42 Entfernen Sie O rinb Einzelteil 10c 45 Loosen check seal housing Item 27 with 3 8 Allen wrench Reassembly torque 20 25 ft lbs 27 1 33 9 Nm 45 L sen Sie berpr fung Dichtungsgeh use Einz...

Page 35: ...Einzelteil 26 vom berpr fung Sitzgeh use Einzelteil 27 48 Remove lower plunger and bushing assembly Item 19 from reciprocating tube Item 20 Reassembly recommenda tions replace O ring seal Item 26 Remo...

Page 36: ...m 100 110 inch lbs Wiederversammlungempfehlungen verwenden Sie Loctite 242 oder quivalent auf Spulenkerngewinden 52 Push out check ball Item 18 and check spring Item 17 52 Schieben Sie berpr fung Kuge...

Page 37: ...XQWHUEDO ance weights Item 2 HQQ EHLGH DFKHQ DXSWVFKUDXEHQ HQWIHUQW VLQG HQW fernen Sie Ausgleichsd mpfergewichte Einzelteil 2 58 Place assembly on 2 schedule 40 pipe 58 Bitte Versammlung auf Rohr des...

Page 38: ...chlu nu Einzelteil 32 Merken Sie die Position des backupwasher im Foto 63 Reassembly recommendations To install the O ring Item 34 and backupwasher Item35 most easily install the backup ZDVKHU UVW 63...

Page 39: ...Page Number 39 Form 403750 FLOWMASTER HYDRAULIC PUMP Repair Instruction Recommended setting range Emptohler Einstellungs beseich...

Page 40: ...800 424 5359 VLD 3DFL F 51 Changi Business Park Central 2 09 06 The Signature Singapore 486066 Phone 65 6588 0188 Fax 65 6588 3438 Copyright Lincoln Industrial Corp 2008 Printed in USA Web site www l...

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