7-2
LY Installation and Maintenance for LY 1001, LY 2001 and LY 3001
LMAIM1501
The lubricant must
•
have “EP” properties.
•
be suitable for the temperature range intended.
•
be water and heat-resistant and non-separating.
•
not create more than 8% swell in Buna N or Viton.
•
not contain any grit, abrasive, or fillers.
•
slump NLGI 0 or 00.
•
not be corrosive to steel gears, ball, or roller bearings.
•
have a dropping point above 316°F (158°C) for temperature ranges of -20°F (-9°C) to +150°F (+66°C).
7.3
Disassembly and Reassembly
CAUTION: Turn off all power services before attempting to perform service on the actuator. POTENTIAL HIGH-
PRESSURE VESSEL. Before removing or disassembling your actuator, ensure that the valve or other actuated
device is isolated and not under pressure.
7.3.1
LY 1001 Disassembly
Unless otherwise noted, piece numbers refer to the Illustrated Parts Breakdown of
Figures 6.5, 6.6, and 6.7.
a
DANGER: HAZARDOUS VOLTAGE. Turn off all power before disassembling your LY actuator.
a
DANGER: POTENTIAL HIGH-PRESSURE VESSEL. Before disassembling your actuator, ensure that the valve
or other actuated device is isolated and is not under pressure.
Remove Cover and Top Plate
1.
Turn off all power to the actuator.
2.
Remove the Control Cover (piece #3).
3.
Disconnect all electrical leads from the Torque Switch (piece #8) and Limit Switch (piece #7). Make sure all
wire leads are properly marked for reassembly.
4.
Remove all external wires to the Terminal Strips (pieces #9 and 110).
5.
If unit has an Integral Assembly, remove all wires from the Integral Assembly to the Terminal Strip (pieces #9
and 110).
6.
Remove Screws/Lockwashers (pieces #77, 78, 79, and 80) that are holding the Limit Switch (piece #7) and
Heater Assembly (piece #120). Remove the Limit Switch and Heater Assembly.
7.
Remove two Screws (piece #97) and two Lockwashers (piece #98) that are holding the Torque Switch (piece
#8). Remove the Torque Switch.
8.
Remove two Screws (piece #65) and two Lockwashers (piece #66) to remove the Top Plate (piece #2).
9.
Lift Top Plate (piece #2) off the LY Housing (piece #1). The Motor (piece #6) can be left attached to the Top
Plate when the Top Plate is removed.
Remove Input Worm Motor Pinion Assembly
10. Remove Input Worm Motor Pinion Assembly (pieces #52, 156, 53, 124, and 31).
Flow Control Division
Limitorque Actuation Systems