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TNT

 35/7-2

4V

AMS 300i

Optical laser measurement system – RS 422 / RS 232

Original operating instructions

EN 2021/04/30 - 50113376

We reserve the right to make technical changes

Summary of Contents for AMS 300i

Page 1: ...TNT 35 7 24V AMS 300i Optical laser measurement system RS 422 RS 232 Original operating instructions EN 2021 04 30 50113376 We reserve the right to make technical changes...

Page 2: ...Leuze electronic GmbH Co KG AMS 300i 2021 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Page 3: ...Bar graph for the received signal level Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 39 Parameter Parameter handling RS422 RS232 P...

Page 4: ...RS 232 12 3 4 1 Data transfer via RS 422 12 3 4 2 Data transfer via RS 232 12 4 Technical data 13 4 1 Technical data of laser measurement system 13 4 1 1 General specifications AMS 300i 13 4 1 2 AMS 3...

Page 5: ...1 General information 32 6 4 2 Mounting the reflector 32 6 4 3 Table of reflector pitches 35 7 Electrical connection 36 7 1 Safety notices for the electrical connection 36 7 2 PWR voltage supply switc...

Page 6: ...s 57 10 2 General causes of errors 58 10 2 1 Power LED 58 10 3 Interface errors 59 10 3 1 BUS LED 59 10 4 Status indicators in the display of the AMS 300i 59 11 Type overview and accessories 61 11 1 P...

Page 7: ...symbol indicates text passages containing important information 1 2 Declaration of Conformity The AMS 300i absolute measuring optical laser measurement system was designed and manufactured in accorda...

Page 8: ...lector onto the receiving element of the laser measurement system The AMS 300i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy...

Page 9: ...L applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code 2 2 Foreseeable misuse Any use other than that defined under Intended use or which goes beyon...

Page 10: ...ed electricians are able to perform work on electrical systems and independently detect possible dangers In Germany certified electricians must fulfill the requirements of accident prevention regu lat...

Page 11: ...y lead to dangerous exposure to radiation Observe the applicable statutory and local laser protection regulations The device must not be tampered with and must not be changed in any way There are no u...

Page 12: ...Safety Leuze electronic GmbH Co KG AMS 300i 9 TNT 35 7 24V Figure 2 1 Laser apertures laser warning signs A Laser aperture B Laser warning sign C Laser information sign with laser parameters A B C...

Page 13: ...AS REGARDER DANS LE FAISCEAU APPAREIL LASER DE CLASSE 2 EN 60825 1 2014 Puissance max cr te Dur e d impulsion Longueur d onde RADIACI N L SER NO MIRAR FIJAMENTE AL HAZ PRODUCTO L SER DE CLASE 2 EN 608...

Page 14: ...ting Attention For error free position measurement there must be an unobstructed line of sight between the AMS 300i and the reflector 3 1 1 Mounting the device The laser is mounted using 4 screws M5 A...

Page 15: ...e RS 422 RS 232 The AMS 300i can transfer position values either via the RS 422 or via the RS 232 The two interfaces cannot be active at the same time 3 4 1 Data transfer via RS 422 The RS 422 interfa...

Page 16: ...terfaces Temperature drift 0 1mm K Ambient temperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m s Electrical data Supply voltage Vin 2 18 30VDC Current consumption With...

Page 17: ...to EN 60068 2 6 Noise Acc to EN 60060 2 64 Shock Acc to EN 60068 2 27 EMC Acc to EN 61000 6 2 and EN 61000 6 4 6 1 Statistical error 1 sigma minimum switch on time 2min 2 For UL applications only for...

Page 18: ...i 15 TNT 35 7 24V 4 1 2 AMS 300i dimensioned drawing Figure 4 1 AMS 300i dimensioned drawing A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Ze...

Page 19: ...erating range RS 422 RS 232 interface 50113663 AMS 300i 300 300m operating range RS 422 RS 232 interface 50113664 AMS 300i 40 H 40m operating range RS 422 RS 232 interface integrated heating 50113665...

Page 20: ...for any damage If damage is found notify the post office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type...

Page 21: ...ng the device The AMS 300i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an unobstruc...

Page 22: ...2 When aligning please ensure that the knurled nut and the lock nut B in Figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous op...

Page 23: ...GmbH Co KG 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 300i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part no 50107...

Page 24: ...ry to distinguish between three different arrangements of AMS 300i and reflectors The AMS 300i are mounted stationary and in parallel on one plane Both reflectors move independently of one another at...

Page 25: ...X 750mm Note Please note that when the AMS 300i are mounted in a mobile manner travel tolerances could cause the two laser light spots to move towards each other Take the travel tolerances of the vehi...

Page 26: ...00i is screwed onto the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to...

Page 27: ...Installation and mounting 24 AMS 300i Leuze electronic GmbH Co KG 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam...

Page 28: ...it and the AMS 300i are mounted separately Note When mounting make certain that the laser light spot of the AMS 300i is aligned with the center of the deflection mirror Figure 5 7 Photo and dimensione...

Page 29: ...ndations on reflector size are given depending on the distance that is to be measured In each case the user must check whether the recommendation is suitable for the respective application 6 2 Descrip...

Page 30: ...tape 5 C 25 C Temperature resistance affixed 40 C 80 C Bonding surface The bonding surface must be clean dry and free of grease Cutting tape Cut with a sharp tool always on the side with the prism st...

Page 31: ...Figure 6 1 Dimensioned drawing of reflectors Article Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Re...

Page 32: ...ape 914x914 H Part no 50115020 50115021 50115022 Voltage supply 230VAC Power 100W 600W 1800W Current consumption 0 5A 3A 8A Length of supply line 2 m Size of reflective tape 200 x 200mm 500 x 500mm 91...

Page 33: ...e tape mm Insulated carrier plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L...

Page 34: ...ounting of the AMS 300i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recommended...

Page 35: ...ration from the wall as well as to provide the necessary pitch for avoiding surface reflec tion For further information see Table 6 1 The reflector has a 2m long connection cable for supplying with 23...

Page 36: ...foil seal are deflected to the left right or upwards Chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Reflective tapes S and M Figure 6 3 Mou...

Page 37: ...ctive tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection du...

Page 38: ...on cannot be guar anteed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included with reflective tape M and H Reflective tape 200x200 S Reflecti...

Page 39: ...e name plate The device may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is...

Page 40: ...pin plug A coded Pin Name Comment 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 3 GNDIN Negative supply voltage 0VDC 4 I O 2 Switching input output 2 5 FE Functional earth Th...

Page 41: ...transmission line 3 GND ISO RS 232 reference potential 4 NC Not assigned 5 RxD RS 232 receiving line Thread FE Functional earth housing 1 4 3 2 5 BUS IN RS 232 TxD NC 1 2 NC GND ISO RxD M12 connector...

Page 42: ...figure is for illustration purposes only and does not correspond to the AMS 300i with re spect to specified bus interface info 8 2 Status indicators and operation 8 2 1 Indicators in the display Statu...

Page 43: ...evice must be sent in for inspection Bar graph Indicates the strength of the received laser light The center bar represents the ATT warning threshold The distance value remains valid and is output at...

Page 44: ...g Green continuous light Power LED green AMS 300i OK Measurement value output Self test successfully finished Device monitoring active Red flashing Power LED flashes red Device OK but warning message...

Page 45: ...evel When one of the buttons is actuated the display illumination is activated for 10 min Setting values If input of a value is possible the display looks like this Use the and buttons to set the desi...

Page 46: ...aud rate No entries can be made via the display IO1 LSR PLB RS422 IO2 TMP ATT RS232 ERR 87 000m Status and measurement data main menu Display of status warning and error messages Status overview of th...

Page 47: ...manually OFF Password Activate password ON OFF To enter a password parameter enable must be activated If a password is assigned changes to the AMS 300i can only be made after the password is entered T...

Page 48: ...tion Positive Negative Positive The measurement value begins at 0 and increases with increasing distance Negative The measurement value begins at 0 and decreases with increasing distance Negative dist...

Page 49: ...ction Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR The individual functions are ORed on the selected switching output Plausibility PLB ha...

Page 50: ...nt of condensation problems Due to the limited heating capacity it cannot be guaranteed that no condensation will form on the optics in the extended switch on switch off range This parameter is availa...

Page 51: ...ay preset to English To change the language no password needs to be entered nor must parameter enable be active The display language is a passive operational control and is therefore not a function pa...

Page 52: ...active In the main menu press the enter button to enter the Parameter menu Parameter Parameter handling RS 422 RS 232 Position value I O Other Use the buttons to select the Param eter handling menu it...

Page 53: ...ord is entered see Password for parameter enable below Password for parameter enable Parameter entry on the AMS 300i can be protected with a four digit numerical password On the AMS 300i the password...

Page 54: ...the respective interface parameter enable must be activated see Parameter enable on page 49 Note Both interfaces are contacted via the M12 connection for BUS IN Either the RS 422 or the RS 232 can be...

Page 55: ...display is described in Chapter 8 4 To change parameters parameter enable must be activated Note Changed parameters take effect on the interface immediately RS 232 BUS IN 5 pin plug B coded Pin Name...

Page 56: ...request protocol and checked by the receiver AMS 300i A protocol is correctly transferred if the XOR checksum of the transmitter and the XOR checksum of the receiver are the same If the XOR comparison...

Page 57: ...ing OK 0 warning 1 ERR Device error OK 0 error 1 ATT Weakening reception signal OK 0 warning 1 PLB Implausible measurement value OK 0 warning 1 OVFL Measurement value cannot be represented in 24 bits...

Page 58: ...the AMS 300i in the response protocol and checked by the receiver control A protocol is correctly transferred if the XOR checksum of the trans mitter and the XOR checksum of the receiver are the same...

Page 59: ...10 1 1 Status messages The status messages are written in a ring memory with 25 positions The ring memory is orga nized according to the FIFO principle No separate activation is necessary for storing...

Page 60: ...deactivates the diagnostics function and clears the contents of the recordings The recorded diagnostic data is displayed in 2 fields In the upper half of the display status messages of the AMS and th...

Page 61: ...error cause Measure PWR LED OFF No supply voltage connected Check supply voltage Hardware error Send in device PWR LED flashes red Light beam interruption Check alignment Plausibility error Traverse...

Page 62: ...h heating or ensure cooling ATT insufficient received signal level Reflector soiled Clean reflector or glass lens Glass lens of the AMS soiled Performance reduction due to snow rain fog condensing vap...

Page 63: ...rt together with a description For this purpose please register the merchandise concerned Simply register return of the merchandise on our website www leuze com under Contact Support Repair Service Re...

Page 64: ...nterbus AMS Absolute Measurement System Type designation Description Part no AMS 300i 40 40m operating range RS 422 RS 232 interface 50113661 AMS 300i 120 120m operating range RS 422 RS 232 interface...

Page 65: ...ctive tape 914x914 M Reflective tape 914x914mm affixed to carrier plate 50104366 Reflective tape 200x200 H Reflective tape 200 x 200mm heated 50115020 Reflective tape 500x500 H Reflective tape 500 x 5...

Page 66: ...socket A coded Pin Name Core color 1 VIN Brown 2 I O 1 White 3 GND Blue 4 I O 2 Black 5 FE Gray Thread FE Bare Operating temperature range In idle state 30 C 70 C In motion 5 C 70 C Material Sheathin...

Page 67: ...Yellow 2 TxD Green 3 GND ISO Gray 4 NC Pink 5 RxD Brown Thread FE Bare Operating temperature range In idle state 40 C 80 C In motion 5 C 80 C Material The lines comply with the RS 232 requirements Fr...

Page 68: ...SSI Interbus axial connector open cable end cable length 5m 50104171 KB SSI IBS 10000 BA M12 socket B coded for SSI Interbus axial connector open cable end cable length 10m 50104170 KB SSI IBS 15000 B...

Page 69: ...r changes on the device except where expressly described in this operating man ual is not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features c...

Page 70: ...5 Diagnosis 56 Dimensioned drawing of AMS 3xxi 15 Display 39 E Electrical connection 36 51 Safety notices 36 Expanded diagnosis 57 Explanation of symbols 4 F Fast commissioning 11 G General causes of...

Page 71: ...epair 66 Request for AMS 300i data 53 Response time 13 RS 232 interface Default settings 52 RS 422 interface Default settings 52 S Servicing 66 Status and measurement data main menu 43 Status and warn...

Page 72: ...osition value Unit Metric Inch Page 45 Counting direction Positive Negative Offset Value input Preset Value input Error delay ON OFF Position value in the case of failure Last valid value zero Free re...

Page 73: ...ting control Standard heating on 10 C off 15 C Extended heating on 30 C off 35 C Page 47 Display background 10 minutes ON Display contrast Weak Medium Strong Service RS232 Baud rate 57 6kbit s 115 2kb...

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