Leuze electronic AMS 348i Manual Download Page 1

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AMS 348



Optical Laser Measurement System



PROFINET

T E C H N I C A L D E S C R I P T I O N

01-2011/04 501

13340

Summary of Contents for AMS 348i

Page 1: ...AMS 348i Optical Laser Measurement System PROFINET T E C H N I C A L D E S C R I P T I O N en 01 2011 04 50113340 ...

Page 2: ...Int 38 044 4961818 C Illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Tel Int 45 48 173200 Fax Int 82 31 3828522 Leuze electronic S A Tel Int 34 93 4097900 Fax Int 34 93 49035820 Schmachtl GmbH SABROW HI TECH E A LTD Tel Int 234 80333 86366 Fax Int 234 80333 84463518 Tipteh d o o B...

Page 3: ...ph for the reception level Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 37 Parameter Parameter handling PROFINET Position value I O Other Parameter main menu Configuration for PROFI NET is carried out via the modules of the GSDML file Input of values 100 0123456789 save Standard Unit 126 Language selection o Deutsch English o Es...

Page 4: ...play 11 3 4 AMS 348i on the PROFINET 11 4 Specifications 12 4 1 Specifications of the laser measurement system 12 4 1 1 General specificationsAMS 348i 12 4 1 2 Dimensioned drawing AMS 348i 14 4 1 3 Type overview AMS 348i 15 5 Installation and mounting 16 5 1 Storage transportation 16 5 2 Mounting the AMS 348i 17 5 2 1 Optional mounting bracket 19 5 2 2 Mounting distances 20 5 3 Mounting the AMS 34...

Page 5: ...lector 30 6 4 1 General information 30 6 4 2 Mounting the reflector 30 6 4 3 Table of reflector pitches 33 7 Electrical connection 34 7 1 Safety notices for the electrical connection 34 7 2 PWR voltage supply switching input output 35 7 3 PROFINET BUS IN 35 7 4 PROFINET BUS OUT 36 7 5 Service 36 8 Display and control panel AMS 348i 37 8 1 Structure of the control panel 37 8 2 Status display and op...

Page 6: ...ns Simatic S7 control 56 9 9 PROFINET GSD file 62 9 9 1 General information on the GSD file 62 9 9 2 Overview of the GSD modules 64 9 9 3 Detail description of the modules 66 10 Diagnostics and troubleshooting 92 10 1 Service and diagnostics in the display of the AMS 348i 93 10 1 1 Status messages 93 10 1 2 Diagnostics 93 10 1 3 Expanded diagnostics 94 10 2 General causes of errors 94 10 2 1 Power...

Page 7: ...4 4 Accessory ready made cables for voltage supply 99 11 4 5 Accessory ready made cables for PROFINET 100 12 Maintenance 102 12 1 General maintenance information 102 12 2 Repairs servicing 102 12 3 Disassembling packing disposing 102 ...

Page 8: ...ates text passages containing important information 1 2 Declaration of conformity The AMS 348i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards The AMS series is UL LISTED according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc UL Notice The Dec...

Page 9: ...to the receiving element of the laser measurement system The AMS 348i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications With the AMS 3xxi product series Leuze electronic makes available a range of internationally relevan...

Page 10: ...ance with the applicable safety standards They correspond to the state of the art 2 3 Intended use The AMS 348i device series is an absolute measuring system based on laser technology The devices use a visible optical laser to measure distances of up to 300m contactlessly The laser is designed so that distance measurements are made against a reflector Attention The protection of personnel and the ...

Page 11: ...ser radiation The AMS 348i operates with a red light laser of class 2 acc to EN 60825 1 If you look into the beam path over a longer time period the retina of your eye may be damaged Never look directly into the beam path Do not point the laser beam of the AMS 348i at persons When mounting and aligning the AMS 348i avoid reflections of the laser beam off of reflective surfaces Heed the laser safet...

Page 12: ...e plate on the AMS 348i A Hazard warning logotype B Warning and certification plate C Name plate with part no version no date of manufacture and serial no For EtherNet based devices the MAC ID is specified on the name plate Please note that the shown name plate is for illustration purposes only the contents do not correspond to the original A B C ...

Page 13: ...rror free position measurement there must be an unobstructed line of sight between the AMS 348i and the reflector 3 1 1 Mounting the device The laser is mounted on a vertical wall using 4 screws M5 Alignment is performed using 2 adjustment screws Adjust so that the laser light spot is positioned at the center of the reflector The alignment is to be secured with the knurled nut and locked with the ...

Page 14: ...twork address for PROFINET is assigned via the PROFINET Manager Standalone operation in PROFINET During standalone operation of the AMS 348i the PROFINET network is connected to BUS IN BUS OUT requires no terminating resistor Network operation in PROFINET In network mode the AMS 348i is connected to PROFINET via BUS IN Further PROFINET participants can be connected to the integrated switch of the ...

Page 15: ...ient temperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m s Electrical data Supply voltage Vin 2 18 30VDC Current consumption without device heating 250mA 24VDC with device heating 500mA 24VDC Optical data Transmitter laser diode red light wavelength 650 690nm Laser class 2 acc to EN 60825 1 CDRH Laser life expectancy 3 average temperature year 50 C 23 000h 25 C 60 ...

Page 16: ...ise acc to EN 60060 2 64 Shock acc to EN 60068 2 27 EMC acc to EN 61000 6 2 and EN 61000 6 4 6 1 Statistical error 1 sigma minimum switch on time 2min 2 For UL applications only for use in Class 2 circuits acc to NEC 3 Switching off the laser diode during system downtime can considerably extend the life expectancy of the device The laser life expectancy is calculated using a failure rate of 1 4 Wi...

Page 17: ... TNT 35 7 24V 4 1 2 Dimensioned drawing AMS 348i Figure 4 1 Dimensioned drawing AMS 348i A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Zero point of the distance to be measured A B D A C ...

Page 18: ... operating range PROFINET interface 50113711 AMS 348i 300 300m operating range PROFINET interface 50113712 AMS 348i 40 H 40m operating range PROFINET interface integrated heating 50113713 AMS 348i 120 H 120m operating range PROFINET interface integrated heating 50113714 AMS 348i 200 H 200m operating range PROFINET interface integrated heating 50113715 AMS 348i 300 H 300m operating range PROFINET i...

Page 19: ...f damage is found notify the post office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the nameplate Brief manual The name plate provides information as to what AMS 348i type your device is For specific information please refer to chapter 11 2 Name plates Figure 5 1 Device name...

Page 20: ...ting the device The AMS 348i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an unobstructed line of sight connection between the AMS 348i and the reflector Use M5 screws to fasten the laser measurement system Secure the screws with a toothed lock washer to protect against loosening cau...

Page 21: ...re 5 2 When aligning please ensure that the knurled nut and the lock nut B in figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous operation subsequently hand tighten the knurled nut and counterlock with the WAF4 nut B in figure 5 2 Knurled nut and nut must not be tightened until alignment has been completed Attention The devic...

Page 22: ...ctronic 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 348i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part No 50107255 Figure 5 3 Optional mounting bracket A Laser beam ...

Page 23: ...m max measurement distance in mm x 0 01 Notice Please note that travel tolerances could cause the two laser light spots to move towards each other If both AMS 348i are optically separated from one another e g if installed in different shelf alleys the parallel spacing can be selected smaller as there is no mutual interference in this case Minimum distance to an adjacent DDLS 200 optical data trans...

Page 24: ...the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to the right The deflector unit is mounted on plane parallel flat walls or plant components For error free position measurement there must be an interruption free line of sight between the AMS 348i and the deflection mirror...

Page 25: ...Installation and mounting Leuze electronic AMS 348i 22 TNT 35 7 24V 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam ...

Page 26: ...r unit and the AMS 348i are mounted separately Notice When mounting make certain that the laser light spot of the AMS 348i is aligned in the center of the deflection mirror Figure 5 7 Photo and dimensioned drawing of the US 1 OMS deflector unit Alignment of the laser light spot on the reflector is performed as described in chapter 5 2 A Mirror ...

Page 27: ...reflector size are provided as a function of the distance that is to be measured In any case the user must check to determine whether the recommendation is suitable for the respective application 6 2 Description of the reflective tape The reflective tape consists of a white microprism based reflective material The microprisms are protected with a highly transparent hard protective layer Under cert...

Page 28: ... mounting surface must be clean dry and free of grease Cutting the tape Cut with a sharp tool always on the side of the prism structure Cleaning Do not use any agents that act with a grinding effect A conventional household detergent can be used as a cleaning agent Rinse with clear water and dry the surface Storing the foil Store in a cool and dry place Part Type designation Reflective tape 200x20...

Page 29: ...late Figure 6 1 Dimensioned drawing of reflectors Part Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Reflective tape 914x914 M 914 914 964 964 928 Always align the TOP marking with the AMS connections chapter 6 4 2 ...

Page 30: ...20 50115021 50115022 Voltage supply 230VAC Power 100W 150W 500W Current consumption 0 5A 1A 2 5A Length of the supply line 2 m Size of the reflective tape 200x200mm 500x500mm 914x914mm Outer dimensions of the base material 250x250mm 550x550mm 964x964mm Weight 0 5kg 2 5kg 12kg Temperature control Controlled heating with the following switch on and switch off temperatures measured at the reflector s...

Page 31: ...e tape mm Insulated base plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L 0 5 XL 1 TOP 6 TOP 2000 115 90 XL 1 yL 1 L 0 5 YL 1 Always align the TOP marking with the AMS connections chapter 6 4 2 Connection hood Reflective tape Si cable 3 x 0 75mm ...

Page 32: ...unting of the AMS 348i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recommended reflector sizes AMS 348i selection Operating range in m Recommended reflector size H x W Type designation S Self adhesive M metal plate H heating Part no AMS 348i 40 max 40m 200x200mm Reflective tape ...

Page 33: ...eves to achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection For further information see table 6 1 The reflector is provided with a 2m long connection cable for supplying with 230VAC Connect the cable to the closest power outlet Observe the current consumptions listed in the specifications Attention Connection work must be carried out by a certified ...

Page 34: ...ds Avoid a downward pitch as additional reflections may occur on the running rails chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Reflective tapes S and M Figure 6 3 Reflector mounting Figure 6 4 Pitch of the reflector Pitch 1 Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape ...

Page 35: ...eflective tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection from the triad structure Pitch approx 1 Spacer sleeves ...

Page 36: ...eed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included in the delivery contents of reflective tape M and H Reflective tape 200x200 S Reflective tape 200x200 M 2 x 4mm Reflective tape 200x200 H 2 x 15mm 2 x 20mm Reflective tape 500x500 S Reflective tape 500x500 M 2 x 10mm Reflective tape 500x500 H 2 x 15mm 2 x 25mm Reflective tape 749x914...

Page 37: ...ge agrees with the value printed on the name plate The device may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be corrected the device should be removed from operation and protected against possible use Attention For UL applications use...

Page 38: ...apter 9 7 3 PROFINET BUS IN Table 7 2 Pin assignments for BUS IN PWR 5 pin plug A coded Pin Name Remark 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 see also module 4 5 3 GND Negative supply voltage 0VDC 4 I O 2 Switching input output 2 see also module 4 5 5 FE Functional earth Thread FE Functional earth housing PWR I O 2 I O 1 3 2 1 4 5 GND VIN FE M12 plug A coded BUS I...

Page 39: ...d Pin Name Remark 1 TD Transmit Data 2 RD Receive Data 3 TD Transmit Data 4 RD Receive Data Thread FE Functional earth housing BUS OUT TD 1 2 3 4 RD RD TD M12 socket D coded Service 5 pin socket A coded Pin Name Remark 1 NC Not used 2 RS232 TX Transmission line RS 232 service data 3 GND Voltage supply 0VDC 4 RS232 RX Receiving line RS 232 service data 5 NC Not used Thread FE Functional earth housi...

Page 40: ...figure is for illustration purposes only and does not correspond to AMS 348i with respect to bus interface info 8 2 Status display and operation 8 2 1 Indicators in the display Status and warning messages in the display IO1 Input 1 or output 1 active Function depending on configuration IO2 Input 2 or output 2 active Function depending on configuration Status display Bar graph LED Bus interface inf...

Page 41: ...e must be sent in for inspection Bar graph Indicates the strength of the received laser light The center bar represents the ATT warning threshold The distance value remains valid and is output at the interfaces If no bar graph is available the PLB status information appears at the same time The measurement value has thus been assessed as being implausible Depending on the configuration either zero...

Page 42: ...OFF No supply voltage Flashing green Power LED flashes green No measurement value output Voltage connected Self test running Initialization running Parameter download running Boot process running Green continuous light Power LED green AMS 348i ok Measurement value output Self test successfully finished Device monitoring active Red flashing Power LED flashes red Device ok but warning message ATT TM...

Page 43: ...s green Initialization of the AMS 348i establishing commu nication Green continuous light BUS LED green Network operation ok Connection and communication to controller PLC established data exchange Red flashing BUS LED flashes red Bus error communication error Parameterization or configuration failed parameter failure IO error No data exchange Red continuous light BUS LED red Bus error network err...

Page 44: ... Orange flashing LINK LED flashes orange ACT0 ACT1 Data is exchanged with the connected participants 8 2 3 Control buttons Up Navigate upward laterally Down Navigate downward laterally ESC Exit menu item ENTER Confirm enter value change menu levels Navigating within the menus The menus within a level are selected with the up down buttons The selected menu item is activated with the enter button Pr...

Page 45: ...escription 8 3 1 The main menus After voltage has been applied to the laser device information is displayed for several seconds The display then shows the measurement window with all status information 100 0123456789 save Default unit 126 Delete character Enter digit Save o OFF ON Default unit OFF AMS 348i 120 Leuze electronic GmbH Co KG SW V 1 3 0 HW 1 SN Device information main menu This menu it...

Page 46: ...PROFINET Controller PLC Changes made via the display are overwritten Device settings for operating the AMS 348i on the PROFINET are managed and configured exclusively by the PROFINET Controller PLC IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR 87 000m Status and measurement data main menu Display of status warning and error messages Status overview of the switching inputs outputs Bar graph for the recepti...

Page 47: ...ctivated the AMS 348i is disconnected from the PROFINET OFF Password Activate password ON OFF To enter a password parameter enabling must be activated If a password is assigned changes to the AMS 348i can only be made after the password is entered The master password 2301 bridges the individually set password OFF Password entry Configuration option of a four digit numerical password Parameters to ...

Page 48: ...ffset or preset Positive Offset Output value measurement value offset The resolution of the offset value is independent of the selected Resolution position and is entered in mm or inch 100 The offset value is effective immediately following entry If the preset value is activated this has priority over the offset Preset and offset are not offset against each other 0mm Preset The preset value is acc...

Page 49: ...active I O 2 Port config uration Input Output Defines whether I O 2 functions as an output or input Output Switching input Function No function preset teach laser ON OFF No function Activation Low active High active Low active Switching output Function Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR The individual functions are ORed on th...

Page 50: ...g control The extended switch on switch off range for heating may provide relief in the event of condensation problems There is no guarantee that no condensation will occur on the optics in the extended switch on switch off range due to the limited heating capacity This parameter is available as standard but functions only for devices with integrated heating AMS 348i H Standard Display illuminatio...

Page 51: ...tivated To do this proceed as follows Service Status messages Diagnostics Expanded diagnostics Inthemainmenu presstheenterbuttontoenterthe Parameter menu Parameter Parameter handling PROFINET Position value I O Other Use the buttons to select the Parameter handling menu item Press the enter button to enter the Parameter handling menu Parameter handling o Parameter enabling o Password Parameters to...

Page 52: ...arameters set via the display when operating the AMS 348i on the PROFINET are overwritten by the parameters set in the GSD modules For GSD modules not used actively on the PROFINET the default settings of the AMS apply see Overview of the GSD modules on page 64 All parameters are thus preset by the PROFINET Notice If a password was stored parameter enabling is not possible until this password is e...

Page 53: ...7 PLC Configuration 9 2 Identification Maintenance Functions The AMS 348i supports the base record I M0 Table 9 1 Base record I M0 Contents Index Data type Description Value Header 0 10 bytes Manufacturer specific MANUFACTURER_ID 10 UNSIGNED16 Leuze manufacturer ID 338 ORDER_ID 12 ASCII string 20 bytes Leuze order no SERIAL_NUMBER 32 ASCII string 16 bytes Unique device serial number Device depende...

Page 54: ...S 348i with integrated switch functionality offers the option of connecting multiple laser measurement systems of type AMS 348i to one another without direct connection to a switch In addition to the classic star topology a linear topology is thus also possible Figure 9 2 PROFINET in a linear topology The maximum length of a segment from the host to the furthest participant is limited to 100m PC P...

Page 55: ...s in a linear topology are connected with the KB ET SSA cable see table 11 4 5 Accessory ready made cables for PROFINET on page 100 For unavailable cable lengths you can configure your cables yourself For this purpose Leuze electronic offers a D coded M12 round plug connector for Bus IN and Bus Out see table 11 4 3 Accessory M12 connector on page 98 9 6 PROFINET Cable lengths and shielding Observe...

Page 56: ...he KB ET SSA ready made cables are preferred see table 11 4 5 Accessory ready made cables for PROFINET on page 100 If you use user configurable cables note the following Notice The entire connection cable must be shielded The shielding connection must be at the same potential on both ends of the data line This prevents potential compensating currents over the shield and possible interference coupl...

Page 57: ...tion monitoring and alarm handling however acyclic communication services are also used Depending on the communication requirements PROFINET offers suitable protocols and transfer methods Real Time communication RT via prioritized Ethernet frames for Cyclical process data I O data stored in the I O area of the control Alarms Clock synchronization Neighborhood information Address assignment address...

Page 58: ...e without engineering tools SNMP support 9 8 2 Measures to be performed prior to the initial commissioning Before commissioning familiarize yourself with the operation and configuration of the AMS 348i Before connecting the supply voltage recheck all connections and ensure that they have been properly made Figure 9 4 Connections of the AMS 348i Check the applied voltage It must be in the range bet...

Page 59: ...9 Assignment of MAC address IP address individual device name see figure 9 15 6 Check device name 9 8 4 5 Step 1 Preparing the control system S7 PLC The first step involves the assignment of an IP address to the IO Controller PLC S7 and the preparation of the control for consistent data transmission Notice If an S7 control is used you need to ensure that Simatic Manager Version 5 4 service pack 5 ...

Page 60: ...se are input and output data and device parameters for the functioning of the AMS 348i and the definition of the control and status bits If parameters are changed e g in the project tool these changes are stored on the PLC side in the project not in the GSD file The GSD file is a certified and integral part of the device and must not be changed manually The file is not changed by the system either...

Page 61: ...participant opens the properties window Here you can assign a unique device name that exists only once in the network If desired an IP address can be assigned manually not mandatory As the assignment of the device name takes place in offline mode unique assignment must take place between the MAC ID of the installed device and the device name assigned in offline mode during the further course of co...

Page 62: ...icipants without assigned device names cannot yet be addressed at this point in time 9 8 4 11 Step 5 Configuration of the device name naming the device Each AMS 348i has an individual and unique MAC ID The MAC ID can be found on the name plate of the device Figure 9 12 MAC ID on the name plate Notice This figure is for illustration only and does not correspond in all details to the AMS 348i The MA...

Page 63: ...e PLC program generation see step 3 to the PROFINET participant mounted in the system The device name is linked to the MAC ID of the mounted PROFINET participant It is mandatory that the device name corresponds to the device name assigned in hardware configuration step 3 Under Target systems select item Edit Ethernet participant Click Search to scan the connected PROFINET network for MAC addresses...

Page 64: ...ounting location of the participant in the system can then be uniquely assigned to the MAC ID The marked MAC ID waves During flashing waving the Power LED and BUS LED of the AMS 348i flash orange The found MAC ID is linked to the device name assigned in the hardware configurator Please be sure to pay attention that the names are the same and that the installed device is correctly assigned to the h...

Page 65: ... an XML based GSD file The GSD file is the same for all AMS 348i and forms a mandatory part of the device The GSD file has a modular architecture and contains all the functions of the AMS 348i in modules The AMS 348i offers 17 different modules Each of these modules can only be activated once per AMS The AMS 348i checks its max permissible number of modules The control also reports an error if the...

Page 66: ...rding to predefined control criteria Notice Parameters can be changed via the display on the AMS 348i for test purposes As soon as parameter enabling is activated on the display the AMS 348i is deactivated on the PROFINET All the parameters set via the GSD file initially remain active in the AMS 348i Parameter changes can now be made via the display for test purposes If parameter enabling is deact...

Page 67: ...put activated M5 page 73 I O 2 P Output or input defined P Level edge input output P Function for output wiring P Function for input wiring I Signal level input output O Output activated M6 page 75 Status and control I Diagnosis and status of AMS 348i O Laser control ON OFF M7 page 77 Position limit value 1 P Upper and lower position limit value M8 page 78 Position limit value 2 P Upper and lower ...

Page 68: ...teresis of velocity limit value P Start of velocity monitoring range P End of velocity monitoring range M14 page 86 Velocity limit value 4 P Monitoring for over under values P Monitoring direction dependent yes no P Velocity limit value 4 P Hysteresis of velocity limit value P Start of velocity monitoring range P End of velocity monitoring range M15 page 87 Velocity Limit value Dynamic O Release l...

Page 69: ...erences CR to parameters and input output data of other modules which are directly related to the described parameter These cross references must absolutely be observed during configuration The individual modules are numbered from 1 20 The parameters and input output data within a module are from Example The preset parameter in module 2 becomes active only when the preset teach occurs via module 2...

Page 70: ...position value Affects only the PROFINET output The resolution does not apply to Static preset Dynamic preset Offset 0 2 0 4 Bit 001 1 0 001 010 2 0 01 011 3 0 1 100 4 1 101 5 10 110 6 free resolution 4 mm in 100 20a Count direc tion Counting direction positive Counting direction negative The parameter applies to all interfaces The count direction changes the sign during velocity measurement 0 5 B...

Page 71: ...eset limit values etc are not automatically converted This must be performed manually Example Preset 10000mm Change from metric to inch Preset 10000 inch 100 Input data Output data None Input data Description Rel addr Data type Value Default Unit CR to module metr Inch Position value Output of the current position 0 sign 32 bit 999999 999999 scaled 9a Input data length 4 bytes consistently f ...

Page 72: ...ust however be performed again Parameters Input data None Output data Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Preset Preset value The value is accepted during a corre sponding teach event see output data The resolution of the preset value is independentoftheresolutionselectedin module 1 0 sign 32 bit 999999 999999 0 mm in 100 2b 4d 5d Parameter length 4 b...

Page 73: ...without intervening in the static parameter structure Parameters None Input data None Output data Output data Description Rel addr Data type Value Default Unit CR to module metr Inch Preset teach Read in the preset value 0 0 Bit 0 1 Preset teach 4d 5d Preset reset Preset value is deactivated Output value measurement value offset 0 1 Bit 0 1 Preset reset 4d 5d Preset The value is accepted during a ...

Page 74: ...tion ofthe output Theindivid ual functions are OR linked to one another 4a Position limit value 1 If the position value lies outside of con figured limit range 1 the output is set 1 0 Bit 0 OFF 1 ON 0 Position limit value 2 If the position value lies outside of con figured limit range 2 the output is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value lies outside of the configured...

Page 75: ...dware ERR If a hardware error is diagnosed the output is set 1 7 Bit 0 OFF 1 ON 1 4a Pseudodynamic output If bit 0 0 is set in the output data the output is set 2 0 Bit 0 OFF 1 ON 0 Input Preset The HW input is used as preset teach input valid for static or dynamic preset Laser The HW input is used as laser OFF 3 0 3 2 Unsign 8 Bit 000 HW input no function 001 HW input as preset teach function 010...

Page 76: ...ation ofthe output Theindivid ual functions are OR linked to one another 5a Position limit value 1 If the position value lies outside of con figured limit range 1 the output is set 1 0 Bit 0 OFF 1 ON 0 Position limit value 2 If the position value lies outside of con figured limit range 2 the output is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value lies outside of the configure...

Page 77: ...dware ERR If a hardware error is diagnosed the output is set 1 7 Bit 0 OFF 1 ON 0 5a Pseudodynamic output If bit 0 0 is set in the output data the output is set 2 1 Bit 0 OFF 1 ON 0 Input Preset The HW input is used as preset teach input valid for static or dynamic preset Laser The HW input is used as laser OFF 3 0 3 2 Unsign 8 Bit 000 HW input no function 001 HW input as preset teach function 010...

Page 78: ...ATT If the intensity of the received signal is less than the warning threshold the status bit is set 1 4 Bit 0 OK 1 Warning Temperature TMP If the internal device temperature exceeds or drops below the set limit value the status bit is set 1 5 Bit 0 OK 1 Temperature above below limit Laser LSR Laser prefailure message 1 6 Bit 0 OK 1 Laser warning Plausibility PLB If implausible measurement values ...

Page 79: ...0 6 Bit 0 OK 1 Value less than limit Upper position limit value 2 Signals that the value is greater than upper limit value 2 0 7 Bit 0 OK 1 Value greater than limit Input data length 2 bytes l m Output data Description Rel addr Data type Value Default Unit CR to module metr Inch Laser Laser control 0 0 Bit 0 Laser ON 1 Laser OFF Output data length 2 bytes n ...

Page 80: ...asured value lies outside of the configured range the corresponding bit is set in module 6 or if configured an output is set Parameters Input data None Output data None Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Lower pos limit 1 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 1 Specifies the upper position limit ...

Page 81: ... the measured value lies outside of the configured range the corresponding bit is set in module 6 or if configured an output is set Parameters Input data None Output data None Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Lower pos limit 2 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 2 Specifies the upper position...

Page 82: ...atus bit is set immediately in the event of an error or if it is suppressed for the configured position suppression time 0 2 Bit 0 OFF 1 ON 1 Error delay position Specifies in the event of an error whetherthepositionvalueimmediately outputs the value of the position value in the case of error parameter or out puts the last valid position value for the duration of the configured error delay time 0 ...

Page 83: ...put If the negative count direction is configured in module 1 the velocity signs are reversed Measurement value preparation averages all velocity values calculated during the selected period averaging to yield a velocity output value Error delay velocity Specifies in the event of an error whether the velocity immediately outputs the value of the velocity in the case of error parameter or outputs t...

Page 84: ... 1 010 2 10 011 3 100 100 4 1000 101 5 free resolution 1 mm s in 100 s 20b Average The parameter specifies the integration time averaging time of the calculated velocity values 0 3 0 5 Bit 000 0 2 001 1 4 010 2 8 011 3 16 100 4 32 101 5 64 110 6 128 3 ms Parameter length 2 bytes a b Input data Description Rel addr Data type Value Default Unit CR to module metr Inch Velocity Current velocity 0 sign...

Page 85: ...tion If the check is independent of direction the order of range start and range end is irrelevant Depending on the selected switching mode if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Notice The explanations given above on the Range start and Range end parameters apply analogously f...

Page 86: ...mit value 1 range start The velocity limit value is monitored beginning at this position 5 8 sign 32 bit 999999 999999 0 mm in 100 Limit value 1 range end The velocity limit value is monitored up to this position 9 12 sign 32 bit 999999 999999 0 mm in 100 Parameter length 13 bytes e f ...

Page 87: ...ode Conditionforthe velocitylimitvalue2 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Direction selection Selection of direction dependent or direction independent limit value checking 0 1 Bit 0 Direction independent 1 Direction dependent 0 Velocity limit value 2 Limit value is compared to the current velocit...

Page 88: ...ditionforthe velocitylimitvalue3 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Direction selection Selection of direction dependent or direction independent limit value checking 0 1 Bit 0 Direction independent 1 Direction dependent 0 Velocity limit value 3 Limit value is compared to the current velocity 1 2 u...

Page 89: ...de Conditionforthe velocitylimitvalue4 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Direction selection Selection of direction dependent or direction independent limit value checking 0 1 Bit 0 Direction independent 1 Direction dependent 0 Velocity limit value 4 Limit value is compared to the current velocity...

Page 90: ...ta None Output data Output data Description Rel addr Data type Value Default Unit CR to module metr Inch Limit value control Controls internal processing of the transferred dynamic limit value parameters 0 0 Bit 0 Do not process 1 Process parameter Switching mode Condition for the signal change of the output status bit 0 1 Bit 0 Value greater than limit 1 Value less than limit Direction selection ...

Page 91: ...lue 1 has been exceeded 1 3 Bit 0 Limit value maintained 1 Limit value violated 11c Velocity limit value status 2 Signals that limit value 2 has been exceeded 1 4 Bit 0 Limit value maintained 1 Limit value violated 12c Velocity limit value status 3 Signals that limit value 3 has been exceeded 1 5 Bit 0 Limit value maintained 1 Limit value violated 13c Velocity limit value status 4 Signals that lim...

Page 92: ...Comparison not active 1 Comparison active Velocity comparison limit value 4 Signals whether the current velocity is compared with this limit value 0 6 Bit 0 Comparison not active 1 Comparison active Dynamic velocity comparison Signals whether the current velocity is compared with this limit value 0 7 Bit 0 Comparison not active 1 Comparison active Input data length 2 bytes k l m ...

Page 93: ...n 1 Always on 0 Display contrast Contrast setting of the display The contrast changes under extreme ambient temperatures and can be adjusted with this parameter 0 4 0 5 Bit 000 0 Weak 001 1 Medium 010 2 Strong 1 Password protection Password protection on off 0 7 Bit 0 OFF 1 ON 0 Password Specifies the password Password protection must be on 1 2 unsign 16 bit 0000 9999 0000 Heating control Defines ...

Page 94: ...e allows the output measurement values for position and velocity to be freely scaled The parameters apply to all interfaces for which the free resolution resolu tion was selected The internal measurementvalueismultipliedbythe set value on the basis of mm 1000 Example Value 3000 means that in the event of a change in the measure ment value by 3 mm the position value in the binary code changes by bi...

Page 95: ... to report malfunctioning or status changes in a field device to a plant control is to enter low priority diagnostic or status messages into the diagnostic buffer only instead of actively reporting them to the primary control This option can also be used for preventative maintenance or for low priority warnings for example The AMS 348i uses both the event related diagnostics for high prioritized e...

Page 96: ...he status messages within the ring memory are selected with the up down buttons Use the enter button to call up detailed information about the respective status message that includes the following details Type Designates the message type I info W warning E error No Internal numbering Ref Plain text explanation of the displayed status Time Time stamp in the hh mm format The displayed time is added ...

Page 97: ...enu item is used for Leuze internal evaluation 10 2 General causes of errors LINK LED for BUS IN and BUS OUT A green orange multicolor LED below the BUS IN and BUS OUT connectors indicates the EtherNet PROFINET connection status Green continuous light Power LINK green The link exists the hardware connection to the next connected participant is OK The LED signals the same status as LNK0 and LNK1 in...

Page 98: ...e names IP address MAC ID Carry out a reset on the control BUS LED static red Incorrect wiring Check wiring Communication error on the PROFINET No communication established to the controller no data exchange Check protocol settings Checkconfiguration inparticularwithrespectto address assignment device names IP address MAC ID Different protocol settings Check protocol settings Protocol not released...

Page 99: ...r outside of the permissible range TMP display PLB Select AMS with heating or ensure cooling ATT insufficient received signal level Reflector soiled Clean reflector or glass lens Glass lens of the AMS soiled Performance reduction due to snow rain fog con densing vapor or heavily polluted air oil mist dust Optimize usage conditions Laser spot only partially on the reflector Check alignment Protecti...

Page 100: ...84 Interbus AMS Absolute Measuring System Type designation Description Part No AMS 348i 40 40m operating range PROFINET interface 50113709 AMS 348i 120 120m operating range PROFINET interface 50113710 AMS 348i 200 200m operating range PROFINET interface 50113711 AMS 348i 300 300m operating range PROFINET interface 50113712 AMS 348i 40 H 40m operating range PROFINET interface integrated heating 501...

Page 101: ...ated reflective tape 200 x 200mm 50115020 Reflective tape 500x500 H Heated reflective tape 500 x 500mm 50115021 Reflective tape 914x914 H Heated reflective tape 914 x 914mm 50115022 Table 11 2 Overview of reflector types Type designation Description Part No MW OMS AMS 01 Mounting bracket for mounting the AMS 348i to horizontal surfaces 50107255 Table 11 3 Accessory mounting bracket Type designatio...

Page 102: ...ded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE gray Thread FE bare Operating temperature range in rest state 30 C 70 C in motion 5 C 70 C Material sheathing PVC Bending radius 50mm Type designation Description Part No K D M12A 5P 5m PVC M12 socket A coded axial plug outlet open cable end cable length 5m 50104557 K D M12A 5P 10m PVC M12 socket A coded axial plug out...

Page 103: ...ssed Accessories PROFINET connection cable M12 RJ45 Cable designation KB ET SA RJ45 Notice for connecting the PROFINET interface The entire connection cable must be shielded The shielding connection must be at the same potential on both ends of the data line This prevents potential compensating currents over the shield and possible interference coupling by compensating currents The signal lines mu...

Page 104: ...nnector KB ET 1000 SA RJ45 Cable length 1m cable 1 1 not crossed 50109879 KB ET 2000 SA RJ45 Cable length 2m cable 1 1 not crossed 50109880 KB ET 5000 SA RJ45 Cable length 5m cable 1 1 not crossed 50109881 KB ET 10000 SA RJ45 Cable length 10m cable 1 1 not crossed 50109882 KB ET 15000 SA RJ45 Cable length 15m cable 1 1 not crossed 50109883 KB ET 20000 SA RJ45 Cable length 20m cable 1 1 not crossed...

Page 105: ...es on the device except where expressly described in this operating manual are not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features cannot be guaranteed after the device has been opened Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organization should repairs be required The a...

Page 106: ...23 Deflector unit US 1 OMS Dimensioned drawing 23 Deflector unit US AMS 01 Dimensioned drawing 22 Description of functions 6 Device naming 59 60 Diagnostics 92 Dimensioned drawing of AMS 3xxi 14 Direction selection 82 84 Display 37 Contrast 90 Illumination 90 91 Distance to an adjacent DDLS 200 20 Dynamic velocity comparison 89 Dynamic velocity limit value status 88 E Electrical connection 34 Safe...

Page 107: ...t 12 Menus Language selection menu 47 Main menu 42 Parameter menu 44 Service menu 47 Mounting 17 With laser beam deflector unit 21 Mounting bracket optional 19 Mounting distances 20 Movement status 88 N Name plate 9 Name plates 16 Network operation 11 O Offset 67 Operating principle 10 Operating temperature 13 Operation 37 48 Output 71 72 Overview of reflector types 98 P Packaging 16 Parallel spac...

Page 108: ...tapes 24 Stand alone operation 11 State related diagnostics 92 Status 64 75 Status and measurement data main menu 43 Status and warning messages 37 Status display 37 ATT 96 ERR 96 PLB 96 TMP 96 Status display in the display 96 Status Displays 39 Status messages 93 Storage 16 Storage temperature 13 Supply voltage 12 Suppress position status 79 Suppress velocity status 79 Surface reflections 31 Swit...

Page 109: ...3 89 Velocity comparison limit value 4 89 Velocity hysteresis 82 84 Velocity in the case of error 79 Velocity limit value 82 84 Velocity limit value status 1 88 Velocity limit value status 2 88 Velocity limit value status 3 88 Velocity limit value status 4 88 Velocity measurement error 88 Velocity resolution 81 W Waving of the participant 61 ...

Page 110: ...ion value 5 50000 I O I O 1 Port configuration Input Output page 46 Switching input Function No function preset teach laser ON OFF Activation Low active High active Switching output Function Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR Activation Low active High active I O 2 Port configuration Input Output Switching input Function No f...

Page 111: ... contrast Weak Medium Strong Service RS232 Baud rate 57 6kbit s 115 2kbit s Format 8 e 1 8 n 1 Language selection Deutsch English Español Français Italiano page 47 Service Status messages page 48 Diagnostics Exclusively for service purposes by Leuze electronic Expanded diagnostics Exclusively for service purposes by Leuze electronic ...

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