Leuze electronic AMS 304i Technical Description Download Page 102

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Diagnostics and troubleshooting

AMS 304

Leuze electronic

11.2

General causes of errors

11.2.1

Power LED

Summary of Contents for AMS 304i

Page 1: ...AMS 304i Optical Laser Measurement System PROFIBUS SSI T E C H N I C A L D E S C R I P T I O N en 01 2011 04 50113335 ...

Page 2: ...Int 38 044 4961818 C Illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Tel Int 45 48 173200 Fax Int 82 31 3828522 Leuze electronic S A Tel Int 34 93 4097900 Fax Int 34 93 49035820 Schmachtl GmbH SABROW HI TECH E A LTD Tel Int 234 80333 86366 Fax Int 234 80333 84463518 Tipteh d o o B...

Page 3: ...Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 38 Parameter Parameter handling PROFIBUS SSI Position value I O Parameter main menu Configuration for PROFIBUS is carried out via the modules of the GSD file Input of values 100 0123456789 save Standard Unit 126 Language selection o Deutsch English o Español o Français o Italiano Lang...

Page 4: ...04i on the PROFIBUS 11 4 Specifications 12 4 1 Specifications of the laser measurement system 12 4 1 1 General specifications AMS 304i 12 4 1 2 Dimensioned drawing AMS 304i 14 4 1 3 Type overview AMS 304i 15 4 1 4 Type overview AMS 304i 15 5 Installation and mounting 16 5 1 Storage transportation 16 5 2 Mounting the AMS 304i 17 5 2 1 Optional mounting bracket 19 5 2 2 Mounting distances 20 5 3 Mou...

Page 5: ... 30 6 4 1 General information 30 6 4 2 Mounting the reflector 30 6 4 3 Table of reflector pitches 33 7 Electrical connection 34 7 1 Safety notices for the electrical connection 34 7 2 PWR voltage supply switching input output 35 7 3 PROFIBUS BUS IN 35 7 4 PROFIBUS BUS OUT 36 7 5 SSI 36 7 6 Service 37 8 Display and control panel AMS 304i 38 8 1 Structure of the control panel 38 8 2 Status display a...

Page 6: ...rical connection 94 10 3 General Information to the AMS 304i parameters 95 10 4 Default settings of the SSI interface 95 10 4 1 Changing the SSI settings via the display 96 11 Diagnostics and troubleshooting 97 11 1 Service and diagnostics in the display of the AMS 304i 97 11 1 1 Status messages 97 11 1 2 Diagnostics 98 11 1 3 Expanded diagnostics 98 11 2 General causes of errors 99 11 2 1 Power L...

Page 7: ...Accessory terminating resistor 103 12 4 5 Accessory ready made cables for voltage supply 103 12 4 6 Accessory ready made cables for PROFIBUS 104 13 Maintenance 107 13 1 General maintenance information 107 13 2 Repairs servicing 107 13 3 Disassembling packing disposing 107 ...

Page 8: ...ates text passages containing important information 1 2 Declaration of conformity The AMS 304i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards The AMS series is UL LISTED according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc UL Notice The Dec...

Page 9: ...to the receiving element of the laser measurement system The AMS 304i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications With the AMS 3xxi product series Leuze electronic makes available a range of internationally relevan...

Page 10: ...ance with the applicable safety standards They correspond to the state of the art 2 3 Intended use The AMS 304i device series is an absolute measuring system based on laser technology The devices use a visible optical laser to measure distances of up to 300m contactlessly The laser is designed so that distance measurements are made against a reflector Attention The protection of personnel and the ...

Page 11: ...ser radiation The AMS 304i operates with a red light laser of class 2 acc to EN 60825 1 If you look into the beam path over a longer time period the retina of your eye may be damaged Never look directly into the beam path Do not point the laser beam of the AMS 304i at persons When mounting and aligning the AMS 304i avoid reflections of the laser beam off of reflective surfaces Heed the laser safet...

Page 12: ...e plate on the AMS 304i A Hazard warning logotype B Warning and certification plate C Name plate with part no version no date of manufacture and serial no For EtherNet based devices the MAC ID is specified on the name plate Please note that the shown name plate is for illustration purposes only the contents do not correspond to the original A B C ...

Page 13: ...rror free position measurement there must be an unobstructed line of sight between the AMS 304i and the reflector 3 1 1 Mounting the device The laser is mounted on a vertical wall using 4 screws M5 Alignment is performed using 2 adjustment screws Adjust so that the laser light spot is positioned at the center of the reflector The alignment is to be secured with the knurled nut and locked with the ...

Page 14: ...ches to the display of the measurement values Use the up down buttons to the left of the display to read and change a wide range of data and parameters Depending on connected interface the network address or IP addresses must be configured via the display Detailed information can be found in chapter 8 3 4 AMS 304i on the PROFIBUS Install the GSD file associated with the AMS 304i in the PROFIBUS Ma...

Page 15: ...of the individual interfaces Temperature drift 0 1mm K Ambient temperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m s Electrical data Supply voltage Vin 2 18 30VDC Current consumption without device heating 250mA 24VDC with device heating 500mA 24VDC Optical data Transmitter laser diode red light wavelength 650 690nm Laser class 2 acc to EN 60825 1 CDRH Laser life e...

Page 16: ... acc to EN 61000 6 2 and EN 61000 6 4 6 1 Statistical error 1 sigma minimum switch on time 2min 2 For UL applications only for use in Class 2 circuits acc to NEC 3 Switching off the laser diode during system downtime can considerably extend the life expectancy of the device The laser life expectancy is calculated using a failure rate of 1 4 With screwed on M12 plugs or mounted caps 5 With devices ...

Page 17: ... TNT 35 7 24V 4 1 2 Dimensioned drawing AMS 304i Figure 4 1 Dimensioned drawing AMS 304i A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Zero point of the distance to be measured A B D A C ...

Page 18: ...ng range PROFIBUS SSI interface 50113679 AMS 304i 300 300m operating range PROFIBUS SSI interface 50113680 AMS 304i 40 H 40m operating range PROFIBUS SSI interface integrated heating 50113681 AMS 304i 120 H 120m operating range PROFIBUS SSI interface integrated heating 50113682 AMS 304i 200 H 200m operating range PROFIBUS SSI interface integrated heating 50113683 AMS 304i 300 H 300m operating rang...

Page 19: ... damage is found notify the post office or shipping agent as well as the supplier ª Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the nameplate Brief manual The name plate provides information as to what AMS 304i type your device is For specific information please refer to chapter 12 2 Name plates Figure 5 1 Device nam...

Page 20: ...nting the device The AMS 304i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an unobstructed line of sight connection between the AMS 304i and the reflector Use M5 screws to fasten the laser measurement system Secure the screws with a toothed lock washer to protect against loosening ca...

Page 21: ...re 5 2 When aligning please ensure that the knurled nut and the lock nut B in figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous operation subsequently hand tighten the knurled nut and counterlock with the WAF4 nut B in figure 5 2 Knurled nut and nut must not be tightened until alignment has been completed Attention The devic...

Page 22: ...ctronic 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 304i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part no 50107255 Figure 5 3 Optional mounting bracket A Laser beam ...

Page 23: ...m max measurement distance in mm x 0 01 Notice Please note that travel tolerances could cause the two laser light spots to move towards each other If both AMS 304i are optically separated from one another e g if installed in different shelf alleys the parallel spacing can be selected smaller as there is no mutual interference in this case Minimum distance to an adjacent DDLS 200 optical data trans...

Page 24: ... the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to the right The deflector unit is mounted on plane parallel flat walls or plant components For error free position measurement there must be an interruption free line of sight between the AMS 304i and the deflection mirro...

Page 25: ...Installation and mounting Leuze electronic AMS 304i 22 TNT 35 7 24V 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam ...

Page 26: ...r unit and the AMS 304i are mounted separately Notice When mounting make certain that the laser light spot of the AMS 304i is aligned in the center of the deflection mirror Figure 5 7 Photo and dimensioned drawing of the US 1 OMS deflector unit Alignment of the laser light spot on the reflector is performed as described in chapter 5 2 A Mirror ...

Page 27: ...reflector size are provided as a function of the distance that is to be measured In any case the user must check to determine whether the recommendation is suitable for the respective application 6 2 Description of the reflective tape The reflective tape consists of a white microprism based reflective material The microprisms are protected with a highly transparent hard protective layer Under cert...

Page 28: ... mounting surface must be clean dry and free of grease Cutting the tape Cut with a sharp tool always on the side of the prism structure Cleaning Do not use any agents that act with a grinding effect A conventional household detergent can be used as a cleaning agent Rinse with clear water and dry the surface Storing the foil Store in a cool and dry place Part Type designation Reflective tape 200x20...

Page 29: ...late Figure 6 1 Dimensioned drawing of reflectors Part Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Reflective tape 914x914 M 914 914 964 964 928 Always align the TOP marking with the AMS connections chapter 6 4 2 ...

Page 30: ...20 50115021 50115022 Voltage supply 230VAC Power 100W 150W 500W Current consumption 0 5A 1A 2 5A Length of the supply line 2 m Size of the reflective tape 200x200mm 500x500mm 914x914mm Outer dimensions of the base material 250x250mm 550x550mm 964x964mm Weight 0 5kg 2 5kg 12kg Temperature control Controlled heating with the following switch on and switch off temperatures measured at the reflector s...

Page 31: ...e tape mm Insulated base plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L 0 5 XL 1 TOP 6 TOP 2000 115 90 XL 1 yL 1 L 0 5 YL 1 Always align the TOP marking with the AMS connections chapter 6 4 2 Connection hood Reflective tape Si cable 3 x 0 75mm ...

Page 32: ...unting of the AMS 304i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recommended reflector sizes AMS 304i selection Operating range in m Recommended reflector size H x W Type designation S Self adhesive M metal plate H heating Part no AMS 304i 40 max 40m 200x200mm Reflective tape ...

Page 33: ...eves to achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection For further information see table 6 1 The reflector is provided with a 2m long connection cable for supplying with 230VAC Connect the cable to the closest power outlet Observe the current consumptions listed in the specifications Attention Connection work must be carried out by a certified ...

Page 34: ...ds Avoid a downward pitch as additional reflections may occur on the running rails chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Reflective tapes S and M Figure 6 3 Reflector mounting Figure 6 4 Pitch of the reflector Pitch 1 Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape ...

Page 35: ...eflective tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection from the triad structure Pitch approx 1 Spacer sleeves ...

Page 36: ...eed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included in the delivery contents of reflective tape M and H Reflective tape 200x200 S Reflective tape 200x200 M 2 x 4mm Reflective tape 200x200 H 2 x 15mm 2 x 20mm Reflective tape 500x500 S Reflective tape 500x500 M 2 x 10mm Reflective tape 500x500 H 2 x 15mm 2 x 25mm Reflective tape 749x914...

Page 37: ... the value printed on the name plate The device may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be corrected the device should be removed from operation and protected against possible use Attention For UL applications use is permitted ...

Page 38: ...IN Table 7 2 Pin assignments for BUS IN PWR 5 pin plug A coded Pin Name Remark 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 3 GND Negative supply voltage 0VDC 4 I O 2 Switching input output 2 5 FE Functional earth Thread FE Functional earth housing PWR I O 2 I O 1 3 2 1 4 5 GND VIN FE M12 plug A coded BUS IN 5 pin plug B coded Pin Name Remark 1 NC Not used 2 A N Receive ...

Page 39: ...erence potential 4 B P Receive transmit data B line P 5 SHIELD Shield or functional earth Thread FE Functional earth housing BUS OUT VP 1 2 3 4 A N B P GNDP FE 5 M12 socket B coded SSI 5 pin plug B coded Pin Name Remark 1 DATA Data line SSI output 2 DATA Data line SSI output 3 CLK Clock line SSI input electrically insulated 4 CLK Clock line SSI input electrically insulated 5 FE Functional earth Th...

Page 40: ...signed only for use by Leuze electronic Service 5 pin socket A coded Pin Name Remark 1 NC Not used 2 RS232 TX Transmission line RS 232 service data 3 GND Voltage supply 0VDC 4 RS232 RX Receiving line RS 232 service data 5 NC Not used Thread FE Functional earth housing SERVICE 1 2 3 4 NC NC RS232 RX RS232 TX GND 5 M12 socket A coded ...

Page 41: ...illustration purposes only and does not correspond to AMS 304i with respect to bus interface info 8 2 Status display and operation 8 2 1 Indicators in the display Status and warning messages in the display IO1 Input 1 or output 1 active Function depending on configuration See also module 4 5 IO2 Input 2 or output 2 active Function depending on configuration See also module 4 5 Status display Bar g...

Page 42: ...the strength of the received laser light The center bar represents the ATT warning threshold The distance value remains valid and is output at the interfaces If no bar graph is available the PLB status information appears at the same time The measurement value has thus been assessed as being implausible Depending on the configuration either zero or the last valid measurement value is output at the...

Page 43: ...uous light Power LED green AMS 304i ok Measurement value output Self test successfully finished Device monitoring active Red flashing Power LED flashes red Device ok but warning message ATT TMP LSR set in display Light beam interruption Plausibility error PLB Red continuous light Power LED red No measurement value output for details see Display Orange continuous light Power LED orange Parameter en...

Page 44: ...light BUS LED red Bus failure no DP protocol established to the master no data exchange 8 2 3 Control buttons Up Navigate upward laterally Down Navigate downward laterally ESC Exit menu item ENTER Confirm enter value change menu levels Navigating within the menus The menus within a level are selected with the up down buttons The selected menu item is activated with the enter button Press the ESC b...

Page 45: ...enu description 8 3 1 The main menus After voltage has been applied to the laser device information is displayed for several seconds The display then shows the measurement window with all status information 100 0123456789 save Default unit 126 Delete character Enter digit Save o OFF ON Default unit OFF AMS 304i 120 Leuze electronic GmbH Co KG SW V 1 3 0 HW 1 SN Device information main menu This me...

Page 46: ...g and error messages Status overview of the switching inputs outputs Bar graph for the reception level Link Measurement value No entries can be made via the display See Indicators in the display on page 38 Parameter Parameter handling PROFIBUS SSI Position value I O Parameter main menu Configuration of the AMS See Parameter menu on page 43 Language selection o Deutsch o English o Español o Françai...

Page 47: ...ters to default By pressing the enter button after selecting Parameters to default all parameters are reset to their standard settings without any further security prompts In this case English is selected as the display language Table 8 2 PROFIBUS submenu Level 3 Level 4 Level 5 Selection configuration option Description Standard Activation ON OFF Activates or deactivates the AMS 304i as a PROFIBU...

Page 48: ...with increas ing distance Negative The measurement value begins at 0 and decreases with increasing distance Negative distance values may need to be compen sated with an offset or preset Positive Offset Output value measurement value offset The resolution of the offset value is independent of the selected Reso lution position and is entered in mm or inch 100 The offset value is effective immediatel...

Page 49: ...gh active Low active I O 2 Port config uration Input Output Defines whether I O 2 functions as an output or input Output Switching input Function No function preset teach laser ON OFF No function Activation Low active High active Low active Switching output Function Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR The individual functions ...

Page 50: ...g control The extended switch on switch off range for heating may provide relief in the event of condensation problems There is no guarantee that no condensation will occur on the optics in the extended switch on switch off range due to the limited heating capacity This parameter is available as standard but functions only for devices with integrated heating AMS 304i H Standard Display illuminatio...

Page 51: ...ctivated To do this proceed as follows Service Status messages Diagnostics Expanded diagnostics Inthemainmenu presstheenterbuttontoenterthe Parameter menu Parameter Parameter handling PROFIBUS SSI Position value I O Use the buttons to select the Parameter handling menu item Press the enter button to enter the Parameter handling menu Parameter handling o Parameter enabling o Password Parameters to ...

Page 52: ... have immediate effect Password for parameter enabling Parameter entry on the AMS 304i can be protected with a password With the AMS 304i the password is determined via the PROFIBUS GSD file Thus the password cannot be changed by means of display entry To activate parameter enabling via the display e g for changing an address the password defined in the GSD file must be entered If parameter enabli...

Page 53: ... parameter sets The max baud rate of the data to be transferred is 12Mbit s The PROFIBUS interface can be used parallel to the SSI interface PROFIBUS and SSI interfaces are activated by default Notice The PROFIBUS interface can be activated deactivated via the display To activate deactivate the interface parameter enabling must be activated see chapter 8 3 2 The respectively active interface is sh...

Page 54: ...ion must be connected to a terminator plug see Accessory terminating resistor on page 102 BUS OUT VP 1 2 3 4 A N B P GNDP FE 5 BUS IN GNDP 3 2 1 4 FE A N B P N C 5 M12 connector B coded M12 socket B coded BUS IN 5 pin plug B coded BUS OUT 5 pin socket B coded Pin Name Remark Pin Name Remark 1 NC Not used 1 VP Supply voltage 5V termination 2 A N Receive transmit data A line N 2 A N Receive transmit...

Page 55: ...ling 9 4 PROFIBUS GSD file 9 4 1 General information on the GSD file If the AMS 304i is operated in a PROFIBUS network configuration must be performed exclusively via the PROFIBUS The functionality of the laser measurement system is defined via modules The parameters and their functions are structured in the GSD file using module A user specific configuration tool is used during PLC program creati...

Page 56: ...ective Parameter changes can now be made via the display for test purposes If parameter enabling is deactivated via the display only the parameters set in the PROFIBUS modules and the PROFIBUS default settings are in effect Parameter changes made via the display are no longer in effect on the PROFIBUS Attention The laser measurement system does not permanently store parameters changed via the PROF...

Page 57: ...put activated M5 page 64 I O 2 P Output or input defined P Level edge input output P Function for output wiring P Function for input wiring I Signal level input output O Output activated M6 page 67 Status and control I Diagnosis and status of AMS 304i O Laser control ON OFF M7 page 69 Position limit value 1 P Upper and lower position limit value M8 page 70 Position limit value 2 P Upper and lower ...

Page 58: ... range P End of velocity monitoring range M14 page 81 Velocity limit value 4 P Monitoring for over under values P Monitoring direction dependent yes no P Velocity limit value 4 P Hysteresis of velocity limit value P Start of velocity monitoring range P End of velocity monitoring range M15 page 83 Velocity Limit value Dynamic O Release lock limit value control P Monitoring for over under values P M...

Page 59: ...rences CR to parameters and input output data of other modules which are directly related to the described parameter These cross references must absolutely be observed during configuration The individual modules are numbered from 1 19 The parameters and input output data within a module are from Example The preset parameter in module 2 becomes active only when the preset teach occurs via module 2 ...

Page 60: ...r for the resolution 0 2 0 4 Bit 001 1 0 001 010 2 0 01 011 3 0 1 100 4 1 101 5 10 110 free resolution 4 mm in 100 19a Count direction Count direction positive Counting direction negative The parameter applies to all interfaces The count direction changes the sign during velocity measurement For the SSI interface no negative positionvaluescanbetransferred Inthis case the value 0 is output at the S...

Page 61: ...set 10000mm Change from metric to inch Preset 10000 inch 100 Hex coding of the position value parameter The value listed in this table shows the hex coding of the default settings Input data Output data no Module address Sign Unit Resolution Count direction Offset 01 10 00 00 00 00 Input data Description Rel addr Data type Value Default Unit CR to module metr Inch Position value Output of the curr...

Page 62: ...coding of the default settings Input data no Output data Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Preset Preset value The value is accepted during a corre sponding teach event see output data The parameter applies to all interfaces The resolution of the preset value is independentoftheresolutionselectedin module 1 0 sign 32 bit 999999 999999 0 mm in 100 2b...

Page 63: ...ucture Parameters no Input data no Output data Output data Description Rel addr Data type Value Default Unit CR to module metr Inch Preset teach Read in the preset value 0 0 Bit 0Æ1 Preset teach 4d 5d Preset reset Preset value is deactivated Output value measurement value offset 0 1 Bit 0Æ1 Preset teach 4d 5d Preset The value is accepted during a corresponding teach event The output data apply to ...

Page 64: ...ured limit range 2 the output is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value lies outside of the configured values the output is set Monitoring from modules 11 to 15 is OR linked 1 2 Bit 0 OFF 1 ON 0 Intensity ATT If the intensity of the received signal is less than the warning threshold the out put is set 1 3 Bit 0 OFF 1 ON 0 Temperature TMP If the internal device temperat...

Page 65: ...tched on the AMS 304i cannot calculate any distance values If the laser beam hits the reflector at a later point in time while switched on the AMS 304i 200 returns valid measurement values after the following time span t measurement distance 20m sec Example Corridor change of a high bay storage device during which the laser diode is not switched off while travelling around curves Measurement dista...

Page 66: ...putatsignallevel not active 1 Input Outputatsignallevel active Input data length 1 byte e Output data Description Rel addr Data type Value Default Unit CR to module metr Inch State The output can be activated deactivated with this bit The corresponding release is performed in module 4 output param eter bit 2 0 0 0 Bit 0 Output at signal level not active 1 Output at signal level active 4c Output da...

Page 67: ...on figured limit range 2 the output is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value lies outside of the configured values the output is set Monitoring from modules 11 to 15 is OR linked 1 2 Bit 0 OFF 1 ON 0 Intensity ATT If the intensity of the received signal is less than the warning threshold the output is set 1 3 Bit 0 OFF 1 ON 1 Temperature TMP If the internal device tem...

Page 68: ... on the AMS 304i cannot calculate any distance values If the laser beam hits the reflector at a later point in time while switched on the AMS 304i returns valid measurement values after the following time span t measurement distance 20m sec Example Corridor change of a high bay storage device during which the laser diode is not switched off while travelling around curves Measurement distance 100m ...

Page 69: ...ut Outputatsignallevel not active 1 Input Outputatsignallevel active Input data length 1 byte e Output data Description Rel addr Data type Value Default Unit CR to module metr Inch State The output can be activated deactivated with this bit The corresponding release is performed in module 5 output param eter bit 2 0 0 0 Bit 0 Output at signal level not active 1 Output at signal level active 5c Out...

Page 70: ...nterface data are set to 0xFF 1 3 Bit 0 OK 1 Overflow Intensity ATT If the intensity of the received signal is less than the warning threshold the sta tus bit is set 1 4 Bit 0 OK 1 Warning Temperature TMP If the internal device temperature exceeds or drops below the set limit value the status bit is set 1 5 Bit 0 OK 1 Temperature above below limit Laser LSR Laser prefailure message 1 6 Bit 0 OK 1 ...

Page 71: ...6 Bit 0 OK 1 Value less than limit Upper position limit value 2 Signals that the value is greater than upper limit value 2 0 7 Bit 0 OK 1 Value greater than limit Input data length 2 bytes l m Output data Description Rel addr Data type Value Default Unit CR to module metr Inch Laser Controls the laser 0 0 Bit 0 Laser ON 1 Laser OFF Output data length 2 bytes n ...

Page 72: ...ters Hex code of the position limit value range 1 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Lower pos limit 1 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 1 Specifies the upper position limit 4 7 ...

Page 73: ...Parameters Hex code of the position limit value range 2 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Lower pos limit 2 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 2 Specifies the upper position limi...

Page 74: ...n the event of an error or if it is suppressed for the configured position suppression time 0 2 Bit 0 OFF 1 ON 1 Error delay position Specifies in the event of an error whetherthepositionvalueimmediately outputs the value of the position value in the case of error parameter or outputs the last valid position value for the duration of the configured error delay time 0 3 Bit 0 OFF 1 ON 1 Error delay...

Page 75: ...r delay time 3 3 Bit 0 OFF 1 ON 1 Error delay time velocity Errors which occur are suppressed for the configured time If no velocity posi tion value can be ascertained during the configured time the last valid velocity value is output If the error persists after the time elapses the value stored in the velocity in the case of error parameter is output 4 5 unsign 16 bit 200 1000 200 ms Parameter le...

Page 76: ...tion is configured in module 1 the velocity signs are reversed Measurement value preparation averages all velocity values calculated during the selected period to yield a velocity value Parameters Hex coding of the velocity parameter The value listed in this table shows the hex coding of the default settings Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Velocit...

Page 77: ...AMS 304i 74 TNT 35 7 24V Input data Output data no Input data Description Rel addr Data type Value Default Unit CR to module metr Inch Velocity Current velocity 0 sign 32 bit 999999 999999 0 scaled Input data length 4 bytes consistently c ...

Page 78: ...ted switching mode if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Parameters Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Switching mode Conditionforthe velocitylimitvalue1 signal which applies to the output module 4 5 and the status bit module 16 ...

Page 79: ...e 1 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Module address Switching mode Direction selection Velocity limit value 1 Velocity hysteresis 1 Limit value 1 range start Limit value 1 range end 0B 00 00 00 00 64 00 00 00 00 00 00 00 00 ...

Page 80: ...ted switching mode if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Parameters Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Switching mode Conditionforthe velocitylimitvalue2 signal which applies to the output module 4 5 and the status bit module 16 ...

Page 81: ...e 2 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Module address Switching mode Direction selection Velocity limit value 2 Velocity hysteresis 2 Limit value 2 range start Limit value 2 range end 0C 00 00 00 00 64 00 00 00 00 00 00 00 00 ...

Page 82: ...ted switching mode if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Parameters Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Switching mode Conditionforthe velocitylimitvalue3 signal which applies to the output module 4 5 and the status bit module 16 ...

Page 83: ...e 3 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Module address Switching mode Direction selection Velocity limit value 3 Velocity hysteresis 3 Limit value 3 range start Limit value 3 range end 0D 00 00 00 00 64 00 00 00 00 00 00 00 00 ...

Page 84: ...ed switching mode if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Parameters Parameter Description Rel addr Data type Value Default Unit CR to module metr Inch Switching mode Conditionforthe velocitylimitvalue4 signal which applies to the output module 4 5 and the status bit module 16 0...

Page 85: ...e 4 parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Module address Switching mode Direction selection Velocity limit value 4 Velocity hysteresis 4 Limit value 4 range start Limit value 4 range end 0E 00 00 00 00 64 00 00 00 00 00 00 00 00 ...

Page 86: ...ta type Value Default Unit CR to module metr Inch Limit value control Controls internal processing of the transferred dynamic limit value param eters 0 0 Bit 0 Do not process 1 Process parameter Switching mode Condition for the signal change of the output status bit 0 1 Bit 0 Value greater than limit 1 Value less than limit Direction selection Selection of direction dependent or direction independ...

Page 87: ...us 2 Signals that limit value 2 has been exceeded 1 4 Bit 0 Limit value maintained 1 Limit value violated 12c Velocity limit value status 3 Signals that limit value 3 has been exceeded 1 5 Bit 0 Limit value maintained 1 Limit value violated 13c Velocity limit value status 4 Signals that limit value 4 has been exceeded 1 6 Bit 0 Limit value maintained 1 Limit value violated 14c Dynamic velocity lim...

Page 88: ...gnals whether the current velocity is compared with this limit value 0 6 Bit 0 Comparison not active 1 Comparison active Dynamic velocity com parison Signals whether the current velocity is compared with this limit value 0 7 Bit 0 Comparison not active 1 Comparison active Input data length 2 bytes l m ...

Page 89: ...d due to the offset or count direction a zero value is output at the SSI interface In the event of a number overflow all data bits are set to 1 The unit offset and count direction parameters of module 1 also apply to the SSI interface Notice If the SSI interface is not configured via module 17 SSI interface in PROFIBUS operation the SSI interface is deactivated If the SSI interface is operated wit...

Page 90: ...50kHz 79 kHz monoflop time 30us 0 Error bit Attention The attached error bit always has the following significance 0 No error 1 Error Error bit off on The parameter defines the meaning of the error bit If the error bit OFF no bit is attached to the data The remaining bits 1 to 6 activate the various events which apply to the error bit The bits are OR linked to each other 1 0 Bit 0 OFF 1 ON 1 Overf...

Page 91: ...be represented Module address Coding Mode Resolution Update rate Error bits 11 19 61 SSI setting Max distance which can be represented Metric Max distance which can be represented Inches in 24 bit resolution 0 1 1 677m 16 777in 426m 24 bit resolution 0 01 167m 1 677in 42m 24 bit resolution 0 001 16m 167in 4m 25 bit resolution 0 1 3 355m 33 554in 852m 25 bit resolution 0 01 335m 3 355in 85m 25 bit ...

Page 92: ...f the display The contrast changes under extreme ambient temperatures and can be adjusted with this parameter 0 4 0 5 Bit 000 0 Weak 001 1 Medium 010 2 Strong 1 Password protection Password protection on off 0 7 Bit 0 OFF 1 ON 0 Password Specifies the password Password protection must be on 1 2 unsign 16 bit 0000 9999 0000 Heating control Defines a switch on switch off range for the heating contro...

Page 93: ...NT 35 7 24V Hex coding of the other parameter The value listed in this table shows the hex coding of the default settings Input data no Output data no Module address Language Display illumination Display contrast Password protection Password 12 10 00 ...

Page 94: ...and veloc ity to be freely scaled The parameters apply to all interfaces for which the free resolution resolu tion was selected The internal mea surement value is multiplied by the set value on the basis of mm 1000 Example Value 3000 means that in the event of a change in the measure ment value by 3 mm the position value in the binary code changes by binary 1 Due to the free resolution in the exam...

Page 95: ...fter the least significant bit LSB has been output the clock signal switches from LOW to HIGH for one last time and the data line switches to LOW level end of transmission A monoflop retriggered by the clock signal determines the time span before the SSI interface can be called for the next transmission This results in the minimum pause time between two successive clock cycles If time tm 20μs has ...

Page 96: ...s 1 active 0 not active Notice The data can be read out with a clock rate between 80kHz and 800kHz Attention Updating the measurement values on the SSI interface of the AMS 304i The measurement value on the SSI interface of the AMS 304i is updated every 1 7ms default independent of the clock frequency The update rate on the interface can be reduced to 0 2ms via the display under the SSI menu item ...

Page 97: ...a function of the clock rate 10 2 SSI Electrical connection Figure 10 2 SSI electrical connection Notice To connect the SSI interface we recommend our ready made SSI cables see PROFIBUS and SSI connection cable order codes on page 105 Data rate 80kBit s 100kBit s 200kBit s 300kBit s 400kBit s 500kBit s 1 000kBit s Max cable length typical 500m 400m 200m 100m 50m 25m 10m SSI CLK 3 2 1 4 FE DATA CLK...

Page 98: ...mediate effect 10 4 Default settings of the SSI interface Table 10 2 Default settings of the SSI interface Default parameters which apply only to the SSI interface SSI activation ON Measurement value coding Gray Transmission mode 24 bit measurement value 1 bit error error 1 active error bit LSB Resolution 0 1mm Default error bit Plausibility error or hardware error Update rate 1 7ms Default parame...

Page 99: ...ttings via the display Notice For basic operation of the display please refer to chapter 8 2 3 In order to change the parameters please activate parameter enabling The SSI interface remains active even during parameter enabling Changes to parameters have an immediate effect ...

Page 100: ...e status messages are written in a ring memory with 25 positions The ring memory is organized according to the FIFO principle No separate activation is necessary for storing the status messages Power OFF clears the ring memory The status messages within the ring memory are selected with the up down buttons Use the enter button to call up detailed information about the respective status message tha...

Page 101: ...AMS and the bar graph are displayed The lower half contains information that assists in a Leuze internal evaluation Use the up down buttons to scroll in the bottom half between various displays The contents of the scrollable pages are intended solely for Leuze for internal evaluation The diagnostics have no influence on the communication to the host interface and can be activated during operation ...

Page 102: ...via PROFIBUS No supply voltage connected Check supply voltage Incorrect wiring Check wiring Wrong termination Check termination Incorrect PROFIBUS address Check PROFIBUS address PROFIBUS deactivated Activate PROFIBUS in the AMS 304i Configuration error Check configuration BUS LED flashes red Communication error configuration failed parameter failure DP Error no data exchange Check configuration Ca...

Page 103: ...ar outside of the permissible range TMP display PLB Select AMS with heating or ensure cooling ATT insufficient received signal level Reflector soiled Clean reflector or glass lens Glass lens of the AMS soiled Performance reduction due to snow rain fog con densing vapor or heavily polluted air oil mist dust Optimize usage conditions Laser spot only partially on the reflector Check alignment Protect...

Page 104: ...Absolute Measuring System Type designation Description Part no AMS 304i 40 40m operating range PROFIBUS SSI interface 50113677 AMS 304i 120 120m operating range PROFIBUS SSI interface 50113678 AMS 304i 200 200m operating range PROFIBUS SSI interface 50113679 AMS 304i 300 300m operating range PROFIBUS SSI interface 50113680 AMS 304i 40 H 40m operating range PROFIBUS SSI interface integrated heating...

Page 105: ...0 Reflective tape 500x500 H Heated reflective tape 500 x 500mm 50115021 Reflective tape 914x914 H Heated reflective tape 914 x 914mm 50115022 Table 12 2 Overview of reflector types Type designation Description Part no MW OMS AMS 01 Mounting bracket for mounting the AMS 304i to horizontal surfaces 50107255 Table 12 3 Accessory mounting bracket Type designation Description Part no US AMS 01 Deflecto...

Page 106: ...ded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE grey Thread FE bare Operating temperature range in rest state 30 C 70 C in motion 5 C 70 C Material sheathing PVC Bending radius 50mm Type designation Description Part no K D M12A 5P 5m PVC M12 socket A coded axial plug outlet open cable end cable length 5m 50104557 K D M12A 5P 10m PVC M12 socket A coded axial plug out...

Page 107: ...vailable in lengths from 2 30m Special cables on request Contact assignments of PROFIBUS connection cable PROFIBUS connection cable 5 pin socket connector B coded 2 pin cable Pin Name Core color 1 NC 2 A N green 3 NC 4 B P red 5 NC Thread FE functional earth housing 1 2 3 4 A N B P N C N C N C 5 3 2 1 4 N C A N B P N C N C 5 M12 socket B coded M12 connector B coded 1 Conductor with insulation red ...

Page 108: ...dius 80mm suitable for drag chains Type designation Remark Part no KB PB 2000 BA M12 socket for BUS IN axial connector open cable end cable length 2m 50104181 KB PB 5000 BA M12 socket for BUS IN axial connector open cable end cable length 5m 50104180 KB PB 10000 BA M12 socket for BUS IN axial connector open cable end cable length 10m 50104179 KB PB 15000 BA M12 socket for BUS IN axial connector op...

Page 109: ...0104097 KB PB 5000 SBA M12 plug M12 socket for PROFIBUS axial connectors cable length 5m 50104098 KB PB 10000 SBA M12 plug M12 socket for PROFIBUS axial connectors cable length 10m 50104099 KB PB 15000 SBA M12 plug M12 socket for PROFIBUS axial connectors cable length 15m 50104100 KB PB 20000 SBA M12 plug M12 socket for PROFIBUS axial connectors cable length 20m 50104101 KB PB 25000 SBA M12 plug M...

Page 110: ...he device except where expressly described in this operating manual are not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features cannot be guaranteed after the device has been opened Repairs to the device must only be carried out by the manufacturer ª Contact your Leuze distributor or service organization should repairs be required The addres...

Page 111: ...S Dimensioned drawing 23 Deflector unit US AMS 01 Dimensioned drawing 22 Description of functions 6 Diagnostics 97 Dimensioned drawing of AMS 3xxi 14 Display 38 Contrast 89 Illumination 89 91 Distance to an adjacent DDLS 200 20 E Electrical connection 34 Safety notices 34 ERR 67 Error handling procedures 54 71 Expanded diagnostics 98 Explanation of symbols 5 F Fast commissioning 10 G General cause...

Page 112: ... 3xxi 20 Parameter enabling 48 49 Parameter menu I O 45 Other 46 Parameter handling 43 Position value 45 PROFIBUS 44 SSI 44 Password 89 Plausibility error 39 PLB 67 Position limit value 69 70 Position limit value 1 54 Position limit value 2 54 Prefailure message 39 Preset 59 Dynamic 54 60 Static 54 59 PROFIBUS address entry 52 PWR LED 40 Q Quality assurance 5 R Received signal 39 Reflective tape D...

Page 113: ...s messages 97 Storage 16 Storage temperature 13 Supply voltage 12 Surface reflections 31 Symbols 5 T Temperature monitoring 39 Termination 36 51 103 TMP 67 Transport 16 Troubleshooting 97 Type overview 15 101 V Velocity 54 72 Dynamic limit value 55 83 Limit value 1 54 75 Limit value 2 54 77 Limit value 3 55 79 Limit value 4 55 81 Status 55 84 ...

Page 114: ...ensity ATT temp TMP laser LSR plausibility PLB hardware ERR Update rate 1 7ms 0 2ms Clock frequency 80kHz 800kHz 20us 50kHz 79kHz monoflop time 30us Maximum position value Measurement unit Metric Inch page 45 Count direction Positive Negative Offset Value input Preset Value input Error delay ON OFF Position value in the case of error Last valid value zero Free resolution value 5 50000 I O I O 1 Po...

Page 115: ...t value active ON OFF Maximum position value Value input in mm or inch 100 Other Heating control Standard extended 10 C 15 C 30 C 35 C page 47 Display background 10 minutes ON Display contrast Weak Medium Strong Service RS232 Baud rate 57 6kbit s 115 2kbit s Format 8 e 1 8 n 1 Language selection Deutsch English Español Français Italiano page 47 Service Status messages page 48 Diagnostics Exclusive...

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