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Page 7

Blower Operation and Adjustments 

A-Three Scroll Compressor Voltage Phasing

Three phase scroll compressors must be phased

sequentially to ensure correct compressor and blower

rotation and operation. Compressor and blower are

wired in phase at the factory. Power wires are

color-coded as follows: line 1-red, line 2-yellow, line

3-blue.

1- Observe suction and discharge pressures and

blower rotation on unit start-up.

If pressure differential is not observed or blower rotation is
not correct:

2- Suction pressure must drop, discharge pressure

must rise, and blower rotation must match rotation
marking.

3- Disconnect all remote electrical power supplies.

4- Reverse any two field-installed wires connected to

the line side of K3, TB2 or F4. Do not reverse wires
at blower contactor or compressors.

5- Make sure the connections are tight.

Discharge and suction pressures should operate at
their normal start‐up ranges.

B-Blower Operation

Initiate blower demand at thermostat according to

instructions provided with thermostat. Unit will cycle on

thermostat demand. The following steps apply to

applications using a typical electro-mechanical

thermostat.

1- Blower operation is manually set at the thermostat

subbase fan switch. With fan switch in 

ON

 position,

blowers will operate continuously.

2- With fan switch in 

AUTO

 position, the blowers will

cycle with demand. Blowers and entire unit will be off
when system switch is in 

OFF

 position.

C-Blower Access

The blower assembly is secured to a sliding frame which
allows the blower motor to be pulled out of the unit. See
figure 6.

1- Loosen the reusable wire tie which secures the

blower wiring to the blower motor mounting plate.

2- Remove and retain screws on either side of sliding

frame. Pull frame toward outside of unit.

3- Slide frame back into original position when finished

servicing. Reattach the blower wiring in the previous
location on the blower motor base using the wire tie.

4- Replace retained screws on either side of the sliding

frame.

STANDARD BLOWER ASSEMBLY

TO INCREASE BELT TENSION

1- Loosen four bolts securing motor mounting base

to frame.

2- Turn adjusting bolt to the right, or clockwise, to

move the motor away from the blower housing.

IMPORTANT - Gap between end of frame and motor
mounting base should be equal at both ends, i.e. par­
allel along gap.

3- Tighten four bolts securing motor mounting base

to frame.

4- Relieve tension on two adjusting bolts.

FIGURE 6

PULLEY

MOTOR

SIDE VIEW

ALLEN

SCREW

BELT ADJUSTING BOLTS

- TURN CLOCKWISE

TO TIGHTEN BELT

MOTOR

MOUNTING

BASE

LOOSEN BEFORE

ADJUSTING BELT TENSION

(TWO EACH SIDE)

MOTOR

BLOWER

HOUSING

BLOWER

FRAME

GAP BETWEEN EDGES SHOULD

BE PARALLEL ON BOTH ENDS

BEFORE TIGHTENING MOTOR

MOUNTING BASE IN PLACE

Summary of Contents for ZHA092

Page 1: ...TALLATION INSTRUCTIONS ZHA092 ZHA102 ZHA120 7 5 Ton 8 5 Ton 10 Ton HEAT PUMP PACKAGED UNITS 507257 01 7 2014 Electrical Connections Page 6 Unit Power Up Page 6 Blower Operation and Adjustments Page 7...

Page 2: ...WER 24V ACC 1 1 4 1 2 Hole Diameter Required in Unit Base Max Wire Use BOTTOM POWER ENTRY Holes required for Optional Bottom Power Entry Kit Threaded Conduit Fittings Provided in Kit A B C 1 2 39 991...

Page 3: ...filters will damage the unit IMPORTANT The Clean Air Act of 1990 bans the intentional vent ing of refrigerant CFC s and HCFC s as of July 1 1992 Approved methods of recovery recycling or reclaiming mu...

Page 4: ...and not to the unit supply and return plenums must be installed before setting the unit Installer s Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon differ...

Page 5: ...BRACKETS AND BASE PROTECTION BOARD FIGURE 3 UNIT ALIGNMENT BRACKETS THREE 3 UNIT ALIGNMENT BRACKETS ROOF CURB NEW ROOF CURBS 89 3 8 IN LENGTH Remove all three brackets EXISTING ROOF CURBS 81 3 4 LONG...

Page 6: ...secure thermostat cable Use18 AWG wire for all applications using remotely installed electro mechanical and electronic thermostats 2 Install thermostat assembly in accordance with instructions provide...

Page 7: ...wers will operate continuously 2 With fan switch in AUTO position the blowers will cycle with demand Blowers and entire unit will be off when system switch is in OFF position C Blower Access The blowe...

Page 8: ...ns Open A Section 0 5 B Section 1 6 No minimum number of turns open when B belt is used on pulleys 6 O D or larger E Blower Belt Adjustment Maximum life and wear can be obtained from belts only if pro...

Page 9: ...5 8 Example Deflection distance of a 400mm span would be 6mm 3 Measure belt deflection force For a new 2 and 3hp belt the deflection force should be 5 0 7 0 lbs 35 48kPa For a new 5hp belt the deflec...

Page 10: ...0 49 650 0 70 719 0 87 786 0 98 852 1 09 915 1 20 972 1 32 1026 1 47 1076 1 65 2250 533 0 41 599 0 62 667 0 82 735 0 99 802 1 10 866 1 21 928 1 33 984 1 46 1037 1 63 1085 1 81 1132 2 01 1178 2 21 122...

Page 11: ...913 1 57 968 1 74 1020 1 93 1068 2 13 1116 2 34 1165 2 56 1215 2 78 1268 3 01 3000 620 0 95 678 1 11 741 1 25 806 1 40 870 1 58 930 1 75 985 1 94 1036 2 14 1084 2 36 1131 2 58 1180 2 80 1230 3 02 128...

Page 12: ...0 25 0 34 0 07 0 12 0 22 5750 0 27 0 25 0 31 0 45 0 07 0 12 0 25 6000 0 29 0 27 0 33 0 52 0 08 0 13 0 27 BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal hp Maximum hp Drive Kit Nu...

Page 13: ...tructions provided with thermostat 2 No Economizer Installed in Unit A first stage cooling demand Y1 will energize compressor 1 and both condenser fans An increased cooling demand Y2 will energize com...

Page 14: ...or ambient and a measured suction pressure of 130psig the target liquid temperature is 103 F For a measured liquid temperature of 106 F add charge in increments until measured liquid temperature agree...

Page 15: ...337 115 385 118 436 121 492 Circuit 1 110 253 118 297 126 346 128 398 136 450 135 505 113 260 122 302 130 351 137 404 144 458 143 515 119 240 124 281 128 322 131 368 135 419 138 473 Circuit 2 124 244...

Page 16: ...19 337 120 383 121 430 127 491 Circuit 1 124 265 132 309 137 355 141 405 145 459 145 515 129 268 138 312 146 363 153 415 159 472 160 530 116 260 119 298 123 340 126 385 131 437 136 405 125 266 128 306...

Page 17: ...161 474 161 531 114 265 115 302 119 345 122 390 125 443 130 496 Circuit 2 121 269 125 310 127 354 131 401 134 448 137 498 132 279 140 319 145 365 148 414 152 469 155 524 137 284 147 329 155 379 163 4...

Page 18: ...g jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is placed across the TEST pins for two seconds the control will enter the defrost mode If the...

Page 19: ...actory with temporary filters Replace filters before building is occupied Damage to unit could result if filters are not re placed with approved filters Refer to appropriate codes Approved filters sho...

Page 20: ...with water following cleaning Note Remove all screws and gaskets prior to cleaning procedure and replace upon completion J Supply Air Blower Wheel Annually inspect supply air blower wheel for accumul...

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