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Page 5

Rigging Unit For Lifting 

Rig unit for lifting by attaching four cables to holes in unit
base rail. See figure 2.

1- Detach wooden base protection before rigging.

2- Connect rigging to the unit base using both holes in

each corner.

3- All panels must be in place for rigging.

4- Place field‐provided H‐style pick in place just above

top edge of unit. Frame must be of adequate
strength and length. (H-style pick prevents damage
to unit.)

5-

All Units -

Partially lift unit and remove five (5) L-brackets which
secure the protective base board. See figure 2.

Important - Protective wooden base board
must be removed before setting unit.

6-

New roof curbs (89-3/8” in length) -

Remove the three alignment brackets shown in figure 3.

7-

Existing roof curbs (81-3/4” in length) -

Set unit on roof curb positioning alignment brackets
as shown in figure 3.

FIGURE 2

CAUTION - Do not

walk on unit.

IMPORTANT - ALL

PANELS MUST BE IN

PLACE FOR RIGGING.

RIGGING - ALL UNITS

LIFTING POINT SHOULD

BE DIRECTLY ABOVE
CENTER OF GRAVITY

*Maximum weight with all avail­
able installed accessories.

1270

ZH

576

Unit

*Weight

Lbs.

Kg.

REMOVE FIVE (5)

L-BRACKETS AND BASE

PROTECTION BOARD

FIGURE 3

UNIT ALIGNMENT BRACKETS

THREE (3) UNIT

ALIGNMENT

BRACKETS

ROOF CURB

NEW ROOF CURBS (89-3/8” IN LENGTH):

Remove all three brackets.

EXISTING ROOF CURBS (81-3/4” LONG):

Set unit on roof curb positioning alignment brackets as shown.

Condensate Drains 

Make drain connection to the 1” N.P.T. drain coupling
provided on unit.

Note - The drain pan is made with a glass reinforced
engineered plastic capable of withstanding typical joint
torque but can be damaged with excessive force. Tighten
pipe nipple hand tight and turn an additional quarter turn.

A trap must be installed between drain connection and an
open vent for proper condensate removal. See figure 4. It
is sometimes acceptable to drain condensate onto the
roof or grade; however, a tee should be fitted to the trap to
direct condensate downward. The condensate line must
be vented. Check local codes concerning condensate
disposal. Refer to page 2 for condensate drain location.

Units are shipped with the drain coupling facing the right
side of the unit. The unit can be installed in either
downflow or horizontal air discharge regardless of
condensate drain location.

FIGURE 4

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Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

UNIT

Minimum Pitch

1” (25 mm) per

10' (3 m) of line

MOUNTING

FRAME

OPEN VENT

CONDENSATE DRAIN CONNECTION

CAULK AROUND CONDENSATE COUPLING

Summary of Contents for ZHA092

Page 1: ...TALLATION INSTRUCTIONS ZHA092 ZHA102 ZHA120 7 5 Ton 8 5 Ton 10 Ton HEAT PUMP PACKAGED UNITS 507257 01 7 2014 Electrical Connections Page 6 Unit Power Up Page 6 Blower Operation and Adjustments Page 7...

Page 2: ...WER 24V ACC 1 1 4 1 2 Hole Diameter Required in Unit Base Max Wire Use BOTTOM POWER ENTRY Holes required for Optional Bottom Power Entry Kit Threaded Conduit Fittings Provided in Kit A B C 1 2 39 991...

Page 3: ...filters will damage the unit IMPORTANT The Clean Air Act of 1990 bans the intentional vent ing of refrigerant CFC s and HCFC s as of July 1 1992 Approved methods of recovery recycling or reclaiming mu...

Page 4: ...and not to the unit supply and return plenums must be installed before setting the unit Installer s Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon differ...

Page 5: ...BRACKETS AND BASE PROTECTION BOARD FIGURE 3 UNIT ALIGNMENT BRACKETS THREE 3 UNIT ALIGNMENT BRACKETS ROOF CURB NEW ROOF CURBS 89 3 8 IN LENGTH Remove all three brackets EXISTING ROOF CURBS 81 3 4 LONG...

Page 6: ...secure thermostat cable Use18 AWG wire for all applications using remotely installed electro mechanical and electronic thermostats 2 Install thermostat assembly in accordance with instructions provide...

Page 7: ...wers will operate continuously 2 With fan switch in AUTO position the blowers will cycle with demand Blowers and entire unit will be off when system switch is in OFF position C Blower Access The blowe...

Page 8: ...ns Open A Section 0 5 B Section 1 6 No minimum number of turns open when B belt is used on pulleys 6 O D or larger E Blower Belt Adjustment Maximum life and wear can be obtained from belts only if pro...

Page 9: ...5 8 Example Deflection distance of a 400mm span would be 6mm 3 Measure belt deflection force For a new 2 and 3hp belt the deflection force should be 5 0 7 0 lbs 35 48kPa For a new 5hp belt the deflec...

Page 10: ...0 49 650 0 70 719 0 87 786 0 98 852 1 09 915 1 20 972 1 32 1026 1 47 1076 1 65 2250 533 0 41 599 0 62 667 0 82 735 0 99 802 1 10 866 1 21 928 1 33 984 1 46 1037 1 63 1085 1 81 1132 2 01 1178 2 21 122...

Page 11: ...913 1 57 968 1 74 1020 1 93 1068 2 13 1116 2 34 1165 2 56 1215 2 78 1268 3 01 3000 620 0 95 678 1 11 741 1 25 806 1 40 870 1 58 930 1 75 985 1 94 1036 2 14 1084 2 36 1131 2 58 1180 2 80 1230 3 02 128...

Page 12: ...0 25 0 34 0 07 0 12 0 22 5750 0 27 0 25 0 31 0 45 0 07 0 12 0 25 6000 0 29 0 27 0 33 0 52 0 08 0 13 0 27 BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal hp Maximum hp Drive Kit Nu...

Page 13: ...tructions provided with thermostat 2 No Economizer Installed in Unit A first stage cooling demand Y1 will energize compressor 1 and both condenser fans An increased cooling demand Y2 will energize com...

Page 14: ...or ambient and a measured suction pressure of 130psig the target liquid temperature is 103 F For a measured liquid temperature of 106 F add charge in increments until measured liquid temperature agree...

Page 15: ...337 115 385 118 436 121 492 Circuit 1 110 253 118 297 126 346 128 398 136 450 135 505 113 260 122 302 130 351 137 404 144 458 143 515 119 240 124 281 128 322 131 368 135 419 138 473 Circuit 2 124 244...

Page 16: ...19 337 120 383 121 430 127 491 Circuit 1 124 265 132 309 137 355 141 405 145 459 145 515 129 268 138 312 146 363 153 415 159 472 160 530 116 260 119 298 123 340 126 385 131 437 136 405 125 266 128 306...

Page 17: ...161 474 161 531 114 265 115 302 119 345 122 390 125 443 130 496 Circuit 2 121 269 125 310 127 354 131 401 134 448 137 498 132 279 140 319 145 365 148 414 152 469 155 524 137 284 147 329 155 379 163 4...

Page 18: ...g jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is placed across the TEST pins for two seconds the control will enter the defrost mode If the...

Page 19: ...actory with temporary filters Replace filters before building is occupied Damage to unit could result if filters are not re placed with approved filters Refer to appropriate codes Approved filters sho...

Page 20: ...with water following cleaning Note Remove all screws and gaskets prior to cleaning procedure and replace upon completion J Supply Air Blower Wheel Annually inspect supply air blower wheel for accumul...

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