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Page 6

Electrical Connections 

POWER SUPPLY

Do not apply power or close disconnect switch until
installation is complete. Refer to start-up directions.
Refer closely to unit wiring diagram.

Refer to unit nameplate for minimum circuit ampacity
and maximum fuse size.

1- 230/460/575 volt units are factory wired. 

For 208V

supply,

 disconnect the pink wire (230V) at all control

power transformer(s). Reconnect the pink wire
(208V). Tape the exposed end of the 230V pink wire.

2- Route power through the bottom power entry area

and connect to L1, L2, and L3 on the bottom of
TB13 in control box. Route power to S48
disconnect switch when the option is
factory-installed. See unit wiring diagram.

CONTROL WIRING

A-Thermostat Location

Room thermostat mounts vertically on a standard 2” X 4”
handy box or on any non-conductive flat surface.

Locate thermostat approximately 5 feet (1524mm)
above the floor in an area with good air circulation at
average temperature. Avoid locating the room
thermostat where it might be affected by:

-drafts or dead spots behind doors and in corners

-hot or cold air from ducts

-radiant heat from sun or appliances

-concealed pipes and chimneys

B-Control Wiring

1- Route thermostat cable or wires from subbase to

control box (refer to unit dimensions to locate bottom
and side power entry).

IMPORTANT - Unless field thermostat wires are rated

for maximum unit voltage, they must be routed away

from line voltage wiring. Use wire ties located near the

lower left corner of the controls hat section to secure

thermostat cable.

Use18 AWG wire for all applications using remotely
installed electro-mechanical and electronic
thermostats.

2- Install thermostat assembly in accordance with

instructions provided with thermostat.

3- Connect thermostat wiring to TB1 terminal board on

the left side of the controls area. Wire as shown in
figure 5 for electro-mechanical and electronic
thermostats. If using other temperature control
devices or energy management systems see
instructions and wiring diagram provided by
manufacturer.

FIGURE 5

24 VOLT FIELD WIRING WITH ELECTRONIC AND

ELECTRO-MECHANICAL THERMOSTATS

NOT ALL TERMINALS

ARE FOUND ON ALL

THERMOSTATS

Note - On electro-mechanical thermo­
stats set anticipator at 0.1 amps.

Jumper terminals R and
OC when thermostat has
no night setback terminals
on units equipped with an
economizer.

A2 THERMOSTAT

IMPORTANT-Terminal connections at the wall plate or
subbase must be made securely. Loose control wire
connections may allow unit to operate but not with proper
response to room demand.

Unit Power-Up 

A-General

1- Make sure that unit is installed in accordance with the

installation instructions and applicable codes.

2- Inspect all electrical wiring, both field‐ and

factory‐installed, for loose connections. Tighten as
required.

3- Check to ensure that refrigerant lines do not rub

against the cabinet or against other refrigerant lines.

4- Check voltage at main unit power connection.

Voltage must be within range listed on nameplate. If
not, consult power company and have voltage
condition corrected before starting unit.

5- Make sure filters are in place before start‐up.

6- Make sure there is no heating, cooling, or blower

demand from thermostat. Apply power to unit.

Summary of Contents for ZHA092

Page 1: ...TALLATION INSTRUCTIONS ZHA092 ZHA102 ZHA120 7 5 Ton 8 5 Ton 10 Ton HEAT PUMP PACKAGED UNITS 507257 01 7 2014 Electrical Connections Page 6 Unit Power Up Page 6 Blower Operation and Adjustments Page 7...

Page 2: ...WER 24V ACC 1 1 4 1 2 Hole Diameter Required in Unit Base Max Wire Use BOTTOM POWER ENTRY Holes required for Optional Bottom Power Entry Kit Threaded Conduit Fittings Provided in Kit A B C 1 2 39 991...

Page 3: ...filters will damage the unit IMPORTANT The Clean Air Act of 1990 bans the intentional vent ing of refrigerant CFC s and HCFC s as of July 1 1992 Approved methods of recovery recycling or reclaiming mu...

Page 4: ...and not to the unit supply and return plenums must be installed before setting the unit Installer s Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon differ...

Page 5: ...BRACKETS AND BASE PROTECTION BOARD FIGURE 3 UNIT ALIGNMENT BRACKETS THREE 3 UNIT ALIGNMENT BRACKETS ROOF CURB NEW ROOF CURBS 89 3 8 IN LENGTH Remove all three brackets EXISTING ROOF CURBS 81 3 4 LONG...

Page 6: ...secure thermostat cable Use18 AWG wire for all applications using remotely installed electro mechanical and electronic thermostats 2 Install thermostat assembly in accordance with instructions provide...

Page 7: ...wers will operate continuously 2 With fan switch in AUTO position the blowers will cycle with demand Blowers and entire unit will be off when system switch is in OFF position C Blower Access The blowe...

Page 8: ...ns Open A Section 0 5 B Section 1 6 No minimum number of turns open when B belt is used on pulleys 6 O D or larger E Blower Belt Adjustment Maximum life and wear can be obtained from belts only if pro...

Page 9: ...5 8 Example Deflection distance of a 400mm span would be 6mm 3 Measure belt deflection force For a new 2 and 3hp belt the deflection force should be 5 0 7 0 lbs 35 48kPa For a new 5hp belt the deflec...

Page 10: ...0 49 650 0 70 719 0 87 786 0 98 852 1 09 915 1 20 972 1 32 1026 1 47 1076 1 65 2250 533 0 41 599 0 62 667 0 82 735 0 99 802 1 10 866 1 21 928 1 33 984 1 46 1037 1 63 1085 1 81 1132 2 01 1178 2 21 122...

Page 11: ...913 1 57 968 1 74 1020 1 93 1068 2 13 1116 2 34 1165 2 56 1215 2 78 1268 3 01 3000 620 0 95 678 1 11 741 1 25 806 1 40 870 1 58 930 1 75 985 1 94 1036 2 14 1084 2 36 1131 2 58 1180 2 80 1230 3 02 128...

Page 12: ...0 25 0 34 0 07 0 12 0 22 5750 0 27 0 25 0 31 0 45 0 07 0 12 0 25 6000 0 29 0 27 0 33 0 52 0 08 0 13 0 27 BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal hp Maximum hp Drive Kit Nu...

Page 13: ...tructions provided with thermostat 2 No Economizer Installed in Unit A first stage cooling demand Y1 will energize compressor 1 and both condenser fans An increased cooling demand Y2 will energize com...

Page 14: ...or ambient and a measured suction pressure of 130psig the target liquid temperature is 103 F For a measured liquid temperature of 106 F add charge in increments until measured liquid temperature agree...

Page 15: ...337 115 385 118 436 121 492 Circuit 1 110 253 118 297 126 346 128 398 136 450 135 505 113 260 122 302 130 351 137 404 144 458 143 515 119 240 124 281 128 322 131 368 135 419 138 473 Circuit 2 124 244...

Page 16: ...19 337 120 383 121 430 127 491 Circuit 1 124 265 132 309 137 355 141 405 145 459 145 515 129 268 138 312 146 363 153 415 159 472 160 530 116 260 119 298 123 340 126 385 131 437 136 405 125 266 128 306...

Page 17: ...161 474 161 531 114 265 115 302 119 345 122 390 125 443 130 496 Circuit 2 121 269 125 310 127 354 131 401 134 448 137 498 132 279 140 319 145 365 148 414 152 469 155 524 137 284 147 329 155 379 163 4...

Page 18: ...g jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is placed across the TEST pins for two seconds the control will enter the defrost mode If the...

Page 19: ...actory with temporary filters Replace filters before building is occupied Damage to unit could result if filters are not re placed with approved filters Refer to appropriate codes Approved filters sho...

Page 20: ...with water following cleaning Note Remove all screws and gaskets prior to cleaning procedure and replace upon completion J Supply Air Blower Wheel Annually inspect supply air blower wheel for accumul...

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