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Page 13

TABLE 2

MANUFACTURER'S NUMBERS

DRIVE

NO.

DRIVE COMPONENTS

ADJUSTABLE SHEAVE

FIXED SHEAVE

BELT

BROWNING NO.

OEM PART NO.

BROWNING NO.

OEM PART NO.

BROWNING NO.

OEM PART NO.

1

1VP34x7/8

31K6901

AK61x1

100244-20

A44

44L5501

2

1VP40x7/8

79J0301

AK59x1

31K6801

AX45

100245-23

3

1VP34x7/8

31K6901

AK46x1

100244-17

A41

100245-18

4

1VP44x7/8

P-8-1488

AK74x1

100244-21

AX48

100245-50

5

1VP50x7/8

P-8-2187

AK69x1

37L4701

AX48

100245-50

6

1VP50x7/8

P-8-2187

AK64x1

12L2501

AX46

31K7101

10

1VP50x1-1/8

P-8-1977

BK77x1

49K4001

BX50

100245-49

11

1VP50x1-1/8

P-8-1977

BK67x1

100244-24

BX46

100245-48

12

1VP50x1-1/8

P-8-1977

BK62x1

100244-23

BX46

100245-48

Heating Start-Up 

1- Set thermostat or temperature control device to

initiate a first-stage heating demand.

A first-stage heating demand (W1) will energize
compressors 1 and 2. Both outdoor fans are
energized with a W1 demand.

Note - L1 and L2 reversing valves are de-energized in the
heating mode.

KHA Units With Optional Electric Heat -

An increased heating demand (W2) will energize
electric heat. Electric heat is also energized during
the defrost cycle (W1) to maintain discharge air
temperature.

Cooling Start-Up 

A-Operation

Supply Air Inverter Units - Refer to the Supply Air
Inverter Start-Up section.

1- Initiate first and second stage cooling demands

according to instructions provided with thermostat.

2-

No Economizer Installed in Unit -

A first-stage cooling demand (Y1) will energize
compressor 1 and both condenser fans. An
increased cooling demand (Y2) will energize
compressor 2.

Units Equipped With Economizer -

When outdoor air is acceptable, a first-stage
cooling demand (Y1) will energize the economizer.
An increased cooling demand (Y2) will energize
compressor 1 and both condenser fans. When
outdoor air is not acceptable unit will operate as
though no economizer is installed.

3- Units contain two refrigerant circuits or stages. See

figure 10.

4- Each refrigerant circuit is separately charged with

R-410A refrigerant. See unit rating plate for correct
amount of charge.

5- Refer to Cooling Operation and Adjustment section for

proper method to check refrigerant charge.

B-Refrigerant Charge and Check - Fin/Tube Coil

WARNING-Do not exceed nameplate charge under
any condition.

This unit is factory charged and should require no further
adjustment. If the system requires additional refrigerant,

reclaim the charge,

 

evacuate the system,

 and 

add

required nameplate charge.

NOTE - System charging is not recommended below
60

F (15

C). In temperatures below 60

F (15

C),

 

the

charge

 must 

be weighed into the system.

If weighing facilities are not available, or to check the
charge, use the following procedure:

FIGURE 10

REFRIGERANT STAGES

(BOTH FANS ARE ENERGIZED

WITH A Y1 DEMAND)

INDOOR

COIL

STAGE 1

2

1

INDOOR

COIL

STAGE 2

OUTDOOR

COIL

STAGE 1

OUTDOOR

COIL

STAGE 2

OUTDOOR
FAN 1 (B4)

OUTDOOR
FAN 2 (B5)

Summary of Contents for ZHA092

Page 1: ...TALLATION INSTRUCTIONS ZHA092 ZHA102 ZHA120 7 5 Ton 8 5 Ton 10 Ton HEAT PUMP PACKAGED UNITS 507257 01 7 2014 Electrical Connections Page 6 Unit Power Up Page 6 Blower Operation and Adjustments Page 7...

Page 2: ...WER 24V ACC 1 1 4 1 2 Hole Diameter Required in Unit Base Max Wire Use BOTTOM POWER ENTRY Holes required for Optional Bottom Power Entry Kit Threaded Conduit Fittings Provided in Kit A B C 1 2 39 991...

Page 3: ...filters will damage the unit IMPORTANT The Clean Air Act of 1990 bans the intentional vent ing of refrigerant CFC s and HCFC s as of July 1 1992 Approved methods of recovery recycling or reclaiming mu...

Page 4: ...and not to the unit supply and return plenums must be installed before setting the unit Installer s Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon differ...

Page 5: ...BRACKETS AND BASE PROTECTION BOARD FIGURE 3 UNIT ALIGNMENT BRACKETS THREE 3 UNIT ALIGNMENT BRACKETS ROOF CURB NEW ROOF CURBS 89 3 8 IN LENGTH Remove all three brackets EXISTING ROOF CURBS 81 3 4 LONG...

Page 6: ...secure thermostat cable Use18 AWG wire for all applications using remotely installed electro mechanical and electronic thermostats 2 Install thermostat assembly in accordance with instructions provide...

Page 7: ...wers will operate continuously 2 With fan switch in AUTO position the blowers will cycle with demand Blowers and entire unit will be off when system switch is in OFF position C Blower Access The blowe...

Page 8: ...ns Open A Section 0 5 B Section 1 6 No minimum number of turns open when B belt is used on pulleys 6 O D or larger E Blower Belt Adjustment Maximum life and wear can be obtained from belts only if pro...

Page 9: ...5 8 Example Deflection distance of a 400mm span would be 6mm 3 Measure belt deflection force For a new 2 and 3hp belt the deflection force should be 5 0 7 0 lbs 35 48kPa For a new 5hp belt the deflec...

Page 10: ...0 49 650 0 70 719 0 87 786 0 98 852 1 09 915 1 20 972 1 32 1026 1 47 1076 1 65 2250 533 0 41 599 0 62 667 0 82 735 0 99 802 1 10 866 1 21 928 1 33 984 1 46 1037 1 63 1085 1 81 1132 2 01 1178 2 21 122...

Page 11: ...913 1 57 968 1 74 1020 1 93 1068 2 13 1116 2 34 1165 2 56 1215 2 78 1268 3 01 3000 620 0 95 678 1 11 741 1 25 806 1 40 870 1 58 930 1 75 985 1 94 1036 2 14 1084 2 36 1131 2 58 1180 2 80 1230 3 02 128...

Page 12: ...0 25 0 34 0 07 0 12 0 22 5750 0 27 0 25 0 31 0 45 0 07 0 12 0 25 6000 0 29 0 27 0 33 0 52 0 08 0 13 0 27 BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal hp Maximum hp Drive Kit Nu...

Page 13: ...tructions provided with thermostat 2 No Economizer Installed in Unit A first stage cooling demand Y1 will energize compressor 1 and both condenser fans An increased cooling demand Y2 will energize com...

Page 14: ...or ambient and a measured suction pressure of 130psig the target liquid temperature is 103 F For a measured liquid temperature of 106 F add charge in increments until measured liquid temperature agree...

Page 15: ...337 115 385 118 436 121 492 Circuit 1 110 253 118 297 126 346 128 398 136 450 135 505 113 260 122 302 130 351 137 404 144 458 143 515 119 240 124 281 128 322 131 368 135 419 138 473 Circuit 2 124 244...

Page 16: ...19 337 120 383 121 430 127 491 Circuit 1 124 265 132 309 137 355 141 405 145 459 145 515 129 268 138 312 146 363 153 415 159 472 160 530 116 260 119 298 123 340 126 385 131 437 136 405 125 266 128 306...

Page 17: ...161 474 161 531 114 265 115 302 119 345 122 390 125 443 130 496 Circuit 2 121 269 125 310 127 354 131 401 134 448 137 498 132 279 140 319 145 365 148 414 152 469 155 524 137 284 147 329 155 379 163 4...

Page 18: ...g jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is placed across the TEST pins for two seconds the control will enter the defrost mode If the...

Page 19: ...actory with temporary filters Replace filters before building is occupied Damage to unit could result if filters are not re placed with approved filters Refer to appropriate codes Approved filters sho...

Page 20: ...with water following cleaning Note Remove all screws and gaskets prior to cleaning procedure and replace upon completion J Supply Air Blower Wheel Annually inspect supply air blower wheel for accumul...

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