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Page 8

D-Determining Unit CFM

1- The following measurements must be made with a

dry indoor coil and air filters in place.

Units 

Not 

Equipped With An Inverter -

Run blower without a cooling demand.

Units Equipped With An Inverter -

Initiate high speed blower without a cooling demand.
Disconnect high pressure switches S4 and S7. Run
the blower with Y1

 and

 Y2 demands.

2- Measure the indoor blower shaft RPM.

3- With all access panels in place, measure static

pressure external to unit (from supply to return).
Blower performance data is based on static pressure
readings taken in locations shown in figure 7.

Note - Static pressure readings can vary if not taken
where shown.

4- Referring to page 10 or 11, use static pressure and

RPM readings to determine unit CFM. Use page 12
when installing units with any of the optional
accessories listed.

5- The blower RPM can be adjusted at the motor pulley.

Loosen Allen screw and turn adjustable pulley
clockwise to increase CFM. Turn counterclockwise to
decrease CFM. See figure 6. Do not exceed minimum
and maximum number of pulley turns as shown in
table 1.

6-

Units Equipped With An Inverter -

Reconnect high pressure switches S4 and S7.

TABLE 1

MINIMUM AND MAXIMUM PULLEY ADJUSTMENT

Belt

Minimum

Turns Open

Maximum

Turns Open

A Section

0

5

B Section

1*

6

*No minimum number of turns open when B belt is used on
pulleys 6” O.D. or larger.

E-Blower Belt Adjustment

Maximum life and wear can be obtained from belts only

if proper pulley alignment and belt tension are

maintained. Tension new belts after a 24-48 hour

period of operation. This will allow belt to stretch and

seat in the pulley grooves. Make sure blower and motor

pulleys are aligned as shown in figure 8.

1- Loosen four bolts securing motor base to mounting

frame. See figure 6.

2-

To increase belt tension -

Turn both adjusting bolts to the right, or clockwise, to
move the motor outward and tighten the belt. This
increases the distance between the blower motor and
the blower housing.

To loosen belt tension -

Turn the adjusting bolts to the left, or
counterclockwise to loosen belt tension.

IMPORTANT - Align top edges of blower motor base and
mounting frame base parallel before tightening two bolts
on the other side of base. Motor shaft and blower shaft
must be parallel.

3- Tighten two bolts on each side of the motor mounting

base. This secures the mounting base to the frame.

FIGURE 7

LOCATION OF STATIC PRESSURE READINGS

SUPPLY AIR

READING

LOCATION

SUPPLY

RE­

TURN

INSTALLATIONS WITH DUCTWORK

SUPPLY

RE­

TURN

INSTALLATIONS WITH CEILING DIFFUSERS

MAIN

DUCT RUN

FIRST BRANCH

OFF OF MAIN RUN

DIFFUSER

ROOFTOP UNIT

ROOFTOP UNIT

SUPPLY AIR

READING

LOCATION

RETURN AIR

READING LOCATION

RETURN AIR

READING

LOCATION

Summary of Contents for ZHA092

Page 1: ...TALLATION INSTRUCTIONS ZHA092 ZHA102 ZHA120 7 5 Ton 8 5 Ton 10 Ton HEAT PUMP PACKAGED UNITS 507257 01 7 2014 Electrical Connections Page 6 Unit Power Up Page 6 Blower Operation and Adjustments Page 7...

Page 2: ...WER 24V ACC 1 1 4 1 2 Hole Diameter Required in Unit Base Max Wire Use BOTTOM POWER ENTRY Holes required for Optional Bottom Power Entry Kit Threaded Conduit Fittings Provided in Kit A B C 1 2 39 991...

Page 3: ...filters will damage the unit IMPORTANT The Clean Air Act of 1990 bans the intentional vent ing of refrigerant CFC s and HCFC s as of July 1 1992 Approved methods of recovery recycling or reclaiming mu...

Page 4: ...and not to the unit supply and return plenums must be installed before setting the unit Installer s Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon differ...

Page 5: ...BRACKETS AND BASE PROTECTION BOARD FIGURE 3 UNIT ALIGNMENT BRACKETS THREE 3 UNIT ALIGNMENT BRACKETS ROOF CURB NEW ROOF CURBS 89 3 8 IN LENGTH Remove all three brackets EXISTING ROOF CURBS 81 3 4 LONG...

Page 6: ...secure thermostat cable Use18 AWG wire for all applications using remotely installed electro mechanical and electronic thermostats 2 Install thermostat assembly in accordance with instructions provide...

Page 7: ...wers will operate continuously 2 With fan switch in AUTO position the blowers will cycle with demand Blowers and entire unit will be off when system switch is in OFF position C Blower Access The blowe...

Page 8: ...ns Open A Section 0 5 B Section 1 6 No minimum number of turns open when B belt is used on pulleys 6 O D or larger E Blower Belt Adjustment Maximum life and wear can be obtained from belts only if pro...

Page 9: ...5 8 Example Deflection distance of a 400mm span would be 6mm 3 Measure belt deflection force For a new 2 and 3hp belt the deflection force should be 5 0 7 0 lbs 35 48kPa For a new 5hp belt the deflec...

Page 10: ...0 49 650 0 70 719 0 87 786 0 98 852 1 09 915 1 20 972 1 32 1026 1 47 1076 1 65 2250 533 0 41 599 0 62 667 0 82 735 0 99 802 1 10 866 1 21 928 1 33 984 1 46 1037 1 63 1085 1 81 1132 2 01 1178 2 21 122...

Page 11: ...913 1 57 968 1 74 1020 1 93 1068 2 13 1116 2 34 1165 2 56 1215 2 78 1268 3 01 3000 620 0 95 678 1 11 741 1 25 806 1 40 870 1 58 930 1 75 985 1 94 1036 2 14 1084 2 36 1131 2 58 1180 2 80 1230 3 02 128...

Page 12: ...0 25 0 34 0 07 0 12 0 22 5750 0 27 0 25 0 31 0 45 0 07 0 12 0 25 6000 0 29 0 27 0 33 0 52 0 08 0 13 0 27 BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal hp Maximum hp Drive Kit Nu...

Page 13: ...tructions provided with thermostat 2 No Economizer Installed in Unit A first stage cooling demand Y1 will energize compressor 1 and both condenser fans An increased cooling demand Y2 will energize com...

Page 14: ...or ambient and a measured suction pressure of 130psig the target liquid temperature is 103 F For a measured liquid temperature of 106 F add charge in increments until measured liquid temperature agree...

Page 15: ...337 115 385 118 436 121 492 Circuit 1 110 253 118 297 126 346 128 398 136 450 135 505 113 260 122 302 130 351 137 404 144 458 143 515 119 240 124 281 128 322 131 368 135 419 138 473 Circuit 2 124 244...

Page 16: ...19 337 120 383 121 430 127 491 Circuit 1 124 265 132 309 137 355 141 405 145 459 145 515 129 268 138 312 146 363 153 415 159 472 160 530 116 260 119 298 123 340 126 385 131 437 136 405 125 266 128 306...

Page 17: ...161 474 161 531 114 265 115 302 119 345 122 390 125 443 130 496 Circuit 2 121 269 125 310 127 354 131 401 134 448 137 498 132 279 140 319 145 365 148 414 152 469 155 524 137 284 147 329 155 379 163 4...

Page 18: ...g jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is placed across the TEST pins for two seconds the control will enter the defrost mode If the...

Page 19: ...actory with temporary filters Replace filters before building is occupied Damage to unit could result if filters are not re placed with approved filters Refer to appropriate codes Approved filters sho...

Page 20: ...with water following cleaning Note Remove all screws and gaskets prior to cleaning procedure and replace upon completion J Supply Air Blower Wheel Annually inspect supply air blower wheel for accumul...

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