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# 504,910M

Page 5

If the existing outdoor unit is not equipped with shutoff
valves, or if the unit is not operational AND you plan to
use the 

existing

 R22 refrigerant to flush the system:

Disconnect all power to the existing outdoor unit.
Connect the existing unit, a clean recovery cylinder, and
the recovery machine according to the instructions
provided with the recovery machine. Remove all R22
refrigerant from the existing system. Refer to the
gauges after shutdown to confirm that the entire system
is completely void of refrigerant. Disconnect the liquid
and suction lines from the existing outdoor unit.

If the existing outdoor unit is equipped with manual
shutoff valves AND you plan to use 

new

 R22 refriger-

ant to flush the system:

Start the existing R22 refrigerant system in cooling
mode and close the liquid line valve. Pump all the
existing R22 refrigerant back into the outdoor unit.
(It may be necessary to bypass the low pressure
switches to ensure complete refrigerant evacuation.)
When the low side system pressures reach 0 psig,
close the suction line valve. Disconnect all power to
the existing outdoor unit. Refer to the gauges after
shutdown to confirm that the valves are not allowing
refrigerant to flow back into the low side of the sys-
tem. Disconnect the liquid and vapor lines from the
existing outdoor unit.

2. Remove the existing outdoor unit. Set the new R410A

unit and follow the brazing connection procedure (see
page 6) to make line set connections. 

Do not install

the fixed orifice or R410A thermo expansion valve
at this time.

Make low voltage and line voltage connections to the
new outdoor unit. 

Do not turn on power to the unit or

open the outdoor unit service valves at this time.

3. Remove the existing refrigerant flow control orifice or

thermal expansion valve before continuing with
flushing procedures. The existing devices are not
approved for use with R410A refrigerant and may
prevent proper flushing. Use a field-provided fitting to
reconnect the lines.

4. Remove the pressure tap valve cores from the

SCU12M unit’s service valves. Connect an R22
cylinder with clean refrigerant to the suction service
valve. Connect the R22 gauge set to the liquid line
valve and connect a recovery machine with an empty
recovery tank to the gauge set.

5. Set the recovery machine for liquid recovery and start

the recovery machine. Open the gauge set valves to
allow the recovery machine to pull a vacuum on the
existing system line set and indoor coil.

Figure 3

Flushing Connections

Note: The inverted R22 cylinder must contain

at least the same amount of refrigerant
as was recovered from the existing
system.

Summary of Contents for SCU12M-024

Page 1: ...on and service performed by unqualified persons can result in property damage personal injury or death WARNING Risk of electrical shock Disconnect all remote power supplies before installing or servic...

Page 2: ...A B C 4 2 0 M 2 1 U C S n i 5 2 4 1 4 2 4 1 4 2 m m 5 3 6 6 1 6 6 1 6 0 3 0 M 2 1 U C S 6 3 0 M 2 1 U C S 2 4 0 M 2 1 U C S 8 4 0 M 2 1 U C S n i 3 3 4 1 2 3 4 1 4 2 m m 8 3 8 9 1 8 6 1 6 0 6 0 M 2 1...

Page 3: ...12M condensing units use R410A which is an ozone friendly HFC refrigerant This unit must be installed with a matching indoor coil and line set SCU12M units are designed for use in expansion valve TXV...

Page 4: ...SCU12M unit Field refrigerant piping consists of liquid and suction lines from the outdoor unit sweat connections to the indoor coil flare or sweat connections Flushing Existing Line Set and Indoor C...

Page 5: ...to flow back into the low side of the sys tem Disconnect the liquid and vapor lines from the existing outdoor unit 2 Remove the existing outdoor unit Set the new R410A unit and follow the brazing conn...

Page 6: ...that all of the R22 vapor is recovered Allow the recovery to pull a vacuum on the system NOTE A single system flush should remove all of the mineral oil from the existing refrigerant lines and indoor...

Page 7: ...using 4 Connect the external equalizer line to the equalizer port on the suction line splice 5 Strap the superheat sensing bulb to the suction header If installing an expansion valve on an indoor coil...

Page 8: ...r Suction Line Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench with a hex head extension to turn the stem clockwise to seat the valve Tighten it firmly 3 Replace t...

Page 9: ...s Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and recheck IMPORTANT The leak detector must be capable of sensing HFC refrigerant Evacuation Evacuating the system of n...

Page 10: ...pen both manifold valves and start vacuum pump 5 Evacuate the line set and indoor unit to an absolute pressure of 23mm 23 000 microns of mercury approximately 1 in of mercury During the early stages o...

Page 11: ...he same digital thermometer used to check outdoor ambient temperature to check liquid line temperature Verify the unit charge using the approach method The difference between Refrigerant Charge Adjust...

Page 12: ...2 p m e T F e r u s s e r P g i s P 4 7 0 4 1 2 5 7 4 7 1 2 6 7 9 0 2 2 7 7 4 4 2 2 8 7 0 8 2 2 9 7 6 1 3 2 0 8 3 5 3 2 1 8 0 9 3 2 2 8 7 2 4 2 3 8 5 6 4 2 4 8 3 0 5 2 5 8 1 4 5 2 6 8 0 8 5 2 7 8 0 2...

Page 13: ...d installer or service agency At the beginning of each cooling season the system should be checked as follows 1 Clean and inspect condenser coil Coil may be flushed with a water hose Be sure the power...

Page 14: ...Page 14 504 910M 4 Check all wiring for loose connections 5 Check for correct voltage at unit with unit operating 6 Check amp draw on blower motor Unit nameplate _________ Actual _________...

Page 15: ...504 910M Page 15 Figure 7 Connection Diagram Part 534 638W...

Page 16: ...ligation in connection with the warranted product What is NOT Covered 1 Cabinets or cabinet pieces 2 Normal maintenance items such as filters fan belts fuses or other consumable items 3 Damage caused...

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