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Page 4

# 504,910M

using a proper conduit fitting. Units are approved for
use only with copper conductors. 24V Class II circuit
connections are made in the low voltage junction box.
Refer to Figure 7 on page 15 for field wiring diagram
(wiring diagram also found inside unit control box
cover).

3. Install room thermostat on an inside wall that is not

subject to drafts, direct sunshine, or other heat
sources.

4. Install low voltage wiring from outdoor to indoor unit

and from thermostat to indoor unit (see Figure 2).

Thermostat Designations

Figure 2

See unit wiring diagram for power supply connections.
If the indoor unit is not equipped with a blower relay,
one must be field-supplied and installed.

Refrigerant Piping

If the SCU12M unit is being installed with a new indoor
coil and line set, the refrigerant connections should be
made as outlined in the section found on page 6 entitled

Plumbing Connections Using New Indoor Coil and
Line Set

. If an existing line set and/or indoor coil will be

used to complete the system, refer to the following section
entitled 

Flushing Existing Line Set and Indoor Coil

.

If this unit is being matched with an approved line set
or indoor coil which was previously charged with R22
refrigerant, the line set and coil must be flushed prior to
installation. If the unit is being used with an existing
indoor coil which was equipped with a liquid line which
served as a metering device (RFCI), the liquid line must
be replaced prior to the installation of the SCU12M unit.

Field refrigerant piping consists of liquid and suction lines
from the outdoor unit (sweat connections) to the indoor
coil (flare or sweat connections).

Flushing Existing Line Set and Indoor Coil

Polyol ester (POE) oils used with R410A
refrigerant absorb moisture very quickly. It is
very important that the refrigerant system be
kept closed as much as possible. DO NOT
remove line set caps or service valve stub
caps until ready to make connections.

  WARNING

Before opening any system, make sure the
pressure in the system is brought to and
remains at atmospheric pressure. Failure to
comply can result in system damage and/or
personal injury.

  WARNING

When flushing existing line set and/or indoor
coil, be sure to empty all existing traps. Re-
sidual mineral oil can act as an insulator,
preventing proper heat transfer. It can also
clog the thermal expansion valve, reducing
system performance and capacity. Failure to
properly flush the system as explained in
these instructions will void the warranty.

  CAUTION

This procedure should not be performed on systems
which contain contaminants, such as compressor
burn out.

Required Equipment (see Figure 3)

The following equipment is needed to flush the existing
line set and indoor coil: Two clean R22 recovery bottles,
an oil-less recovery machine with a pump down feature,
and two sets of gauges (one for use with R22 and one for
use with R410A).

Flushing Procedure

IMPORTANT:

 The line set and/or indoor coil must be

flushed with at least the same amount of refrigerant that
previously charged the system. Check the charge in the
flushing cylinder before flushing the unit.

1. Remove existing R22 refrigerant using the appropriate

procedure.

Summary of Contents for SCU12M-024

Page 1: ...on and service performed by unqualified persons can result in property damage personal injury or death WARNING Risk of electrical shock Disconnect all remote power supplies before installing or servic...

Page 2: ...A B C 4 2 0 M 2 1 U C S n i 5 2 4 1 4 2 4 1 4 2 m m 5 3 6 6 1 6 6 1 6 0 3 0 M 2 1 U C S 6 3 0 M 2 1 U C S 2 4 0 M 2 1 U C S 8 4 0 M 2 1 U C S n i 3 3 4 1 2 3 4 1 4 2 m m 8 3 8 9 1 8 6 1 6 0 6 0 M 2 1...

Page 3: ...12M condensing units use R410A which is an ozone friendly HFC refrigerant This unit must be installed with a matching indoor coil and line set SCU12M units are designed for use in expansion valve TXV...

Page 4: ...SCU12M unit Field refrigerant piping consists of liquid and suction lines from the outdoor unit sweat connections to the indoor coil flare or sweat connections Flushing Existing Line Set and Indoor C...

Page 5: ...to flow back into the low side of the sys tem Disconnect the liquid and vapor lines from the existing outdoor unit 2 Remove the existing outdoor unit Set the new R410A unit and follow the brazing conn...

Page 6: ...that all of the R22 vapor is recovered Allow the recovery to pull a vacuum on the system NOTE A single system flush should remove all of the mineral oil from the existing refrigerant lines and indoor...

Page 7: ...using 4 Connect the external equalizer line to the equalizer port on the suction line splice 5 Strap the superheat sensing bulb to the suction header If installing an expansion valve on an indoor coil...

Page 8: ...r Suction Line Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench with a hex head extension to turn the stem clockwise to seat the valve Tighten it firmly 3 Replace t...

Page 9: ...s Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and recheck IMPORTANT The leak detector must be capable of sensing HFC refrigerant Evacuation Evacuating the system of n...

Page 10: ...pen both manifold valves and start vacuum pump 5 Evacuate the line set and indoor unit to an absolute pressure of 23mm 23 000 microns of mercury approximately 1 in of mercury During the early stages o...

Page 11: ...he same digital thermometer used to check outdoor ambient temperature to check liquid line temperature Verify the unit charge using the approach method The difference between Refrigerant Charge Adjust...

Page 12: ...2 p m e T F e r u s s e r P g i s P 4 7 0 4 1 2 5 7 4 7 1 2 6 7 9 0 2 2 7 7 4 4 2 2 8 7 0 8 2 2 9 7 6 1 3 2 0 8 3 5 3 2 1 8 0 9 3 2 2 8 7 2 4 2 3 8 5 6 4 2 4 8 3 0 5 2 5 8 1 4 5 2 6 8 0 8 5 2 7 8 0 2...

Page 13: ...d installer or service agency At the beginning of each cooling season the system should be checked as follows 1 Clean and inspect condenser coil Coil may be flushed with a water hose Be sure the power...

Page 14: ...Page 14 504 910M 4 Check all wiring for loose connections 5 Check for correct voltage at unit with unit operating 6 Check amp draw on blower motor Unit nameplate _________ Actual _________...

Page 15: ...504 910M Page 15 Figure 7 Connection Diagram Part 534 638W...

Page 16: ...ligation in connection with the warranted product What is NOT Covered 1 Cabinets or cabinet pieces 2 Normal maintenance items such as filters fan belts fuses or other consumable items 3 Damage caused...

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