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Page 5

HSXA16 SERIES

Refrigerant Piping

If the HSXA16 unit is being installed with a new indoor coil
and line set, the plumbing connections should be made as
outlined in this section. If an existing line set and/or indoor
coil is going to be used to complete the HSXA16 system,
refer to the following section which includes flushing proce-
dures.

Field refrigerant piping consists of liquid and vapor lines
from the outdoor unit (sweat connections) to the indoor coil
(flare or sweat connections). Use Lennox L15 (sweat, non-
flare) series line sets as shown in table 2 or use field-fabri-
cated refrigerant lines. Valve sizes are listed in table 2.

Table 2

Refrigerant Line Sets

Field
Connections

Recommended Line Set

Mod
el

Liquid
Line

Vapor
Line

Liquid
Line

Vapor
Line

L15
Line Sets

−024

3/8 in.

7/8 in

3/8 in.

7/8 in

L15−65

024

−036

3/8 in.
(10 mm)

7/8 in
(22 mm)

3/8 in.
(10 mm)

7/8 in
(22 mm)

L15 65
15 ft. − 50 ft.
(4 6

15

)

036

−048

(10 mm)

(22 mm)

(10 mm)

(22 mm)

15 ft.   50 ft.
(4.6 m − 15 m)

−060

3/8 in.
(10 mm)

1−1/8 in.
(29 mm)

3/8 in.
(10 mm)

1−1/8 in.
(29 mm)

Field
Fabricated

NOTE − When installing refrigerant lines, refer to Lennox
Refrigerant Piping Guide (Corp. 9351−L9) or Lennox
Technical Support Product Applications for assistance. In
addition, be sure to consider the following points:

Select line set diameters from table 2 to ensure that oil
returns to the compressor.

Units are designed for line sets of up to fifty feet (15 m);
for longer line sets, consult piping guidelines.

Size vertical vapor riser to maintain minimum velocity
at minimum capacity.

Refrigerant Line ConnectionsHSXA16
Matched with New Indoor Coil and Line Set

If an existing indoor coil that was equipped with an RFCI
metering device is being replaced, the liquid line must also
be replaced prior to the installation of the HSXA16 unit.

If refrigerant lines are routed through a wall, seal and iso-
late the opening so vibration is not transmitted to the build-
ing.

Installing Refrigerant Line

During the installation of any heat pump or a/c system, it is
important to properly isolate the refrigerant lines to prevent
unnecessary vibration. Line set contact with the structure
(wall, ceiling or floor) causes some objectionable noise
when vibration is translated into sound. As a result, more
energy or vibration can be expected. Closer attention to
line set isolation must be observed.

Install unit away

from windows and

neighbors’ windows

Two 90° elbows installed in line set will reduce line set vibration.

Figure 5

Outside Unit Placement and Installation

Following are some points to consider when placing and
installing a high−efficiency outdoor unit:

1.

Placement

Be aware some localities are adopting

sound ordinances based on how noisy the unit is at the
neighbors’ home, not at the original installation. Install
the unit as far as possible from the property line. When
possible, do not install the unit directly outside a bed-
room window. Glass has a very high level of sound
transmission. Figure 5 shows how to place the outdoor
unit and line set.

2.

Line Set Isolation

The following illustrations dem-

onstrate procedures which ensure proper refrigerant
line set isolation. Figure 6 shows how to install line sets
on horizontal runs. Figure 7 shows how to make a tran-
sition from horizontal to vertical. Figure 8 shows how
to install line sets on vertical runs.

Summary of Contents for HSXA16 Series

Page 1: ...IONS HSXA16 Series Units CONDENSING UNITS 504 953M 07 06 Supersedes 03 06 Table of Contents HSXA16 Outdoor Unit 1 Shipping Packing List 1 General Information 2 Unit Dimensions 2 Setting The Unit 3 Ele...

Page 2: ...tallation main tenance or repair will expose you to fiberglass wool dust Breathing this may cause lung cancer Fiber glass wool is known to the State of California to cause cancer Fiberglass wool may a...

Page 3: ...lectrical WARNING Electric Shock Hazard Can cause injury or death Unit must be grounded in accordance with national and local codes Line voltage is present at all compo nents when unit is not in opera...

Page 4: ...de wall or where it can be affected by sunlight drafts or vibrations 4 Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit NOTE For proper voltages select thermos...

Page 5: ...SXA16 Matched with New Indoor Coil and Line Set If an existing indoor coil that was equipped with an RFCI metering device is being replaced the liquid line must also be replaced prior to the installat...

Page 6: ...eavy nylon wire ties Figure 6 8 feet 8 feet Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line FLOOR JOIST OR ROOF RAFTER Refrigerant Line Sets...

Page 7: ...ends The pipe must remain round do not pinch end of the line 2 Before making line set connections use dry nitrogen to purge the refrigerant piping This will help to prevent oxidation and the introduc...

Page 8: ...system per the in structions below will void the warranty IMPORTANT The Environmental Protection Agency EPA pro hibits the intentional venting of HFC refrigerants during maintenance service repair and...

Page 9: ...d start the recovery machine Open the gauge set valves to allow the recovery machine to pull a vacuum on the ex isting system line set and indoor coil 6 Invert the cylinder of clean HCFC 22 and open i...

Page 10: ...the stem cap Tighten finger tight then torque per table 1 Page 2 To Close Front Seated Service Valves 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench with a hex head extension 3...

Page 11: ...s been add ed fordetection refrigerantrequirements willvarywith line lengths Checkalljoints for leaks Purge drynitro gen and HFC 410A mixture Correct any leaks and re check IMPORTANT Leak detector mus...

Page 12: ...d with a dip tube This system is charged with HFC 410A refrigerant which operates at much higher pressures than HCFC 22 This unit is NOT approved for use with coils which include me tering orifices or...

Page 13: ...d A tem perature pressure chart for HFC 410A refrigerant is provided in table 5 for your convenience Verify ad justed charge using the approach method 4 Use the same digital thermometer you used to ch...

Page 14: ...ervice port and the unit operating stably use a digital ther mometer to record the liquid line temperature 2 At the same time record the liquid line pressure reading 3 Use the temperature pressure cha...

Page 15: ...insufficient cooling the unit should be gauged and refrigerant charge checked Re fer to section on refrigerant charging in this instruction NOTE Outdoor fan motor is prelubricated and sealed No furthe...

Page 16: ...ntinuous in door blower operation regardless of whether the com pressor or furnace is operating This mode is required when constant air circulation or filtering is desired System Switch Set the system...

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