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HSXA16 SERIES

Refrigerant Line Sets: Installing Vertical Runs (new construction shown)

NOTE − Similar installation practices should be used if line set is to be installed on exterior of outside wall.

PVC PIPE

FIBERGLASS

INSULATION

CAULK

OUTSIDE WALL

VAPOR LINE WRAPPED

WITH ARMAFLEX LIQUID

LINE

IMPORTANT!
Refrigerant
lines must
not contact
structure.

OUTSIDE WALL

LIQUID LINE

VAPOR LINE

IMPORTANT - Refrigerant
lines must not contact wall.

WOOD BLOCK

BETWEEN STUDS

STRAP

SLEEVE

WOOD BLOCK

STRAP

SLEEVE

WIRE TIE

WIRE TIE

WIRE TIE

Figure 8

INSIDE WALL

WARNING

Polyol ester (POE) oils used with HFC−410A refrig-
erant absorb moisture very quickly. It is very im-
portant that the refrigerant system be kept closed
as much as possible. DO NOT remove line set caps
or service valve stub caps until you are ready to
make connections.

Brazing Connection Procedure

1. Cut ends of the refrigerant lines square (free from

nicks or dents). Debur the ends. The pipe must remain
round, do not pinch end of the line.

2. Before making line set connections, use dry nitrogen

to purge the refrigerant piping. This will help to prevent
oxidation and the introduction of moisture into the sys-
tem.

3. Use silver alloy brazing rods (5 or 6 percent 

minimum

silver alloy for copper−to−copper brazing or 45 percent
silver alloy for copper−to−brass or copper−to−steel
brazing) which are rated for use with HFC−410A refrig-
erant. Wrap a wet cloth around the valve body and the
copper tube stub. Remove light maroon washers from
service valves and shield light maroon stickers in order
to protect them during brazing. Braze the line set to the
service valve.

4. Wrap a wet cloth around the valve body and copper

tube stub to protect it from heat damage during braz-
ing. Wrap another wet cloth underneath the valve body
to protect the base paint.

NOTE − The tube end must stay bottomed in the fitting
during final assembly to ensure proper seating, seal-
ing and rigidity.

5. Install the field−provided thermostatic expansion valve

(approved for use with HFC−410A refrigerant) in the
liquid line at the indoor coil.

Summary of Contents for HSXA16 Series

Page 1: ...IONS HSXA16 Series Units CONDENSING UNITS 504 953M 07 06 Supersedes 03 06 Table of Contents HSXA16 Outdoor Unit 1 Shipping Packing List 1 General Information 2 Unit Dimensions 2 Setting The Unit 3 Ele...

Page 2: ...tallation main tenance or repair will expose you to fiberglass wool dust Breathing this may cause lung cancer Fiber glass wool is known to the State of California to cause cancer Fiberglass wool may a...

Page 3: ...lectrical WARNING Electric Shock Hazard Can cause injury or death Unit must be grounded in accordance with national and local codes Line voltage is present at all compo nents when unit is not in opera...

Page 4: ...de wall or where it can be affected by sunlight drafts or vibrations 4 Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit NOTE For proper voltages select thermos...

Page 5: ...SXA16 Matched with New Indoor Coil and Line Set If an existing indoor coil that was equipped with an RFCI metering device is being replaced the liquid line must also be replaced prior to the installat...

Page 6: ...eavy nylon wire ties Figure 6 8 feet 8 feet Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line FLOOR JOIST OR ROOF RAFTER Refrigerant Line Sets...

Page 7: ...ends The pipe must remain round do not pinch end of the line 2 Before making line set connections use dry nitrogen to purge the refrigerant piping This will help to prevent oxidation and the introduc...

Page 8: ...system per the in structions below will void the warranty IMPORTANT The Environmental Protection Agency EPA pro hibits the intentional venting of HFC refrigerants during maintenance service repair and...

Page 9: ...d start the recovery machine Open the gauge set valves to allow the recovery machine to pull a vacuum on the ex isting system line set and indoor coil 6 Invert the cylinder of clean HCFC 22 and open i...

Page 10: ...the stem cap Tighten finger tight then torque per table 1 Page 2 To Close Front Seated Service Valves 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench with a hex head extension 3...

Page 11: ...s been add ed fordetection refrigerantrequirements willvarywith line lengths Checkalljoints for leaks Purge drynitro gen and HFC 410A mixture Correct any leaks and re check IMPORTANT Leak detector mus...

Page 12: ...d with a dip tube This system is charged with HFC 410A refrigerant which operates at much higher pressures than HCFC 22 This unit is NOT approved for use with coils which include me tering orifices or...

Page 13: ...d A tem perature pressure chart for HFC 410A refrigerant is provided in table 5 for your convenience Verify ad justed charge using the approach method 4 Use the same digital thermometer you used to ch...

Page 14: ...ervice port and the unit operating stably use a digital ther mometer to record the liquid line temperature 2 At the same time record the liquid line pressure reading 3 Use the temperature pressure cha...

Page 15: ...insufficient cooling the unit should be gauged and refrigerant charge checked Re fer to section on refrigerant charging in this instruction NOTE Outdoor fan motor is prelubricated and sealed No furthe...

Page 16: ...ntinuous in door blower operation regardless of whether the com pressor or furnace is operating This mode is required when constant air circulation or filtering is desired System Switch Set the system...

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