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FIGURE 1

SCROLL COMPRESSOR

DISCHARGE

SUCTION

I−APPLICATION

All major components (indoor blower/coils) must be
matched according to Lennox recommendations for the
compressor to be covered under warranty.  Refer to the
Engineering Handbook for approved system matchups.  A
misapplied system will cause erratic operation and can re-
sult in early compressor failure.

II−SCROLL COMPRESSOR

The scroll compressor design is simple, efficient  and re-
quires few moving parts.  A cutaway diagram of the scroll
compressor is shown in figure 1. The scrolls are located in
the top of the compressor can and the motor is located in
the bottom of the compressor can. The oil level is immedi-
ately below the motor.

The scroll is a simple compression concept centered
around the unique spiral shape of the scroll and its inher-
ent properties. Figure 2 shows the basic scroll form.  Two
identical scrolls are mated together forming concentric
spiral shapes (figure 3). One scroll remains stationary,
while the other is allowed to "orbit" (figure 4).  Note that the
orbiting scroll does not rotate or turn but merely orbits the
stationary scroll.

NOTE − The head of a scroll compressor may be hot since
it is in constant contact with discharge gas.

FIGURE 2

SCROLL FORM

FIGURE 3

STATIONARY SCROLL

ORBITING SCROLL

DISCHARGE

SUCTION

CROSS−SECTION OF SCROLLS

TIPS SEALED BY

DISCHARGE PRESSURE

DISCHARGE

PRESSURE

The counterclockwise orbiting scroll draws gas into the out-
er crescent shaped gas pocket created by the two scrolls
(figure 4 − 1).  The centrifugal action of the orbiting scroll
seals off the flanks of the scrolls (figure 4 − 2).  As the orbit-
ing motion continues, the gas is forced toward the center of
the scroll and the gas pocket becomes compressed (figure
4 − 3). When the compressed gas reaches the center, it is
discharged vertically into a chamber and discharge port in
the top of the compressor (figure 1).  The discharge pres-
sure forcing down on the top scroll helps seal off the upper
and lower edges (tips) of the scrolls (figure 3). During a
single orbit, several pockets of gas are compressed simul-
taneously providing smooth continuous compression.

The scroll compressor is tolerant to the effects of liquid re-
turn.  If liquid enters the scrolls, the orbiting scroll is al-
lowed to separate from the stationary scroll. Continued
slugging of liquid will cause damage to the scroll and re-
placement will be necessary. The liquid is worked toward
the center of the scroll and is discharged.  If the compres-
sor is replaced, conventional Lennox cleanup practices
must be used.

Summary of Contents for HP27?024

Page 1: ...22 866 22 866 22 866 22 866 Diameter in mm No of blades 24 610 3 24 610 3 24 610 3 24 610 3 C d Motor hp W 1 10 75 1 10 75 1 10 75 1 10 75 Condenser Fan Cfm L s 2800 1320 2800 1320 2800 1320 2800 132...

Page 2: ...it is in constant contact with discharge gas FIGURE 2 SCROLL FORM FIGURE 3 STATIONARY SCROLL ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRE...

Page 3: ...ated in the unit control box for making thermostat wiring connections refer to figure 6 C Compressor Table 1 shows the specifications of compressors B1 used in HP27 series units TABLE 1 Unit Phase LRA...

Page 4: ...ee wiring diagrams for specific unit The con tactor is energized by indoor thermostat terminal Y when thermostat demand is present DANGER Electric Shock Hazard May cause injury or death Disconnect all...

Page 5: ...unit control box see figure 6 Table 3 shows the ratings of the dual ca pacitor TABLE 3 HP27 DUAL CAPACITOR RATING UNITS FAN MFD HERM MFD VAC HP27 024 4 40 370 HP27 030 4 40 370 HP27 036 4 45 370 HP27...

Page 6: ...fety Circuits The defrost control incorporates a safety circuit that allows the application of an additional pressure switch The unit s high pressure switch S4 is factory wired into this circuit See f...

Page 7: ...continuous line cycles If a system protection switch opens while the Y1 OUT cir cuit is energized the timed off control will initiate a 5 min ute delay when the pressure switch closes The timed off co...

Page 8: ...ion During normal operation the control board continuously monitors the system operation mode heating cooling the outdoor ambient temperature the outdoor coil temper ature and compressor run time to d...

Page 9: ...rol board initiates a defrost cycle based on either frost detection or time Frost Detection If the compressor runs longer than 34 minutes and the actual difference between the clear coil and frosted c...

Page 10: ...en the unit will remain in Heating Mode Remove and reapply test jumper to return to test mode if desired If sensor circuits are closed the unit will go into Defrost Mode Defrost mode ends Unit enters...

Page 11: ...on will not function again until the jumper is removed and re ap plied Time Delay The timed off delay is five minutes long The delay helps protect the compressor from short cycling in case the pow er...

Page 12: ...Use Lennox L10 flare or L15 sweat series line sets as shown in table 7 or field fabricated refrigerant lines Refer to the piping section of the Lennox Unit Information Service Manual for proper size...

Page 13: ...APOR LINE VALVE SUCTION SERVICE PORT TO HCFC 2 2 DRUM HIGH PRESSURE LIMIT THERMOME TER WELL ACCUMULATOR FIGURE 15 NOTE Use gauge ports on vapor line valve and liquid valve for evacuating refrigerant l...

Page 14: ...LVE VALVE CLOSED VALVE FRONT SEATED FIELD SIDE UNIT SIDE To Access Schrader Port 1 Remove access panel 2 Remove service port cap with an adjustable wrench 3 Connect gauge to the service port 4 When te...

Page 15: ...uge to center port of gauge manifold With both manifold service valves open start pump and evac uate indoor coil and refrigerant lines IMPORTANT A temperature vacuum gauge mercury vacuum U tube or the...

Page 16: ...Below 60 F 16 C NOTE It may be necessary to restrict air flow in order to reach liquid pressures in the 200 250 psig range which are required for checking charge Block equal sections of air intake pa...

Page 17: ...ason the system should be cleaned as follows A Outdoor Unit 1 Clean and inspect outdoor coil Coil may be flushed with a water hose 2 Visually inspect all connecting lines joints and coils for evidence...

Page 18: ...ELD WIRING DIAGRAM HP27 WITH INDOOR UNIT 1 2 3 THERMOSTAT HEAT ANTICIPATION SET TING 4 AMP ELECTRIC HEAT WHEN TWO STAGE THERMOSTAT IS USED CONNECT SECOND STAGE HEAT BULB TO TER MINAL W2 AND REMOVE JUM...

Page 19: ...Page 19 C Diagram HP27 1 208 230 Volt 1 2 3 4 5 6 7 8...

Page 20: ...Page 20 D Diagram HP27 6 208 230 Volt 1 2 3 4 5 6 7 8...

Page 21: ...Page 21 E Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 22: ...Page 22 F Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 23: ...ODE 9 During heating operation when outdoor coil tempera ture drops below 35 F 2 C or 42 5 5 C see de frost system description for specific unit dash number defrost switch thermostat S6 closes 10 Defr...

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