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N−Defrost System HP27−7 and later

The defrost system includes two components:

 

 

a defrost thermostat

 

 

a defrost control

Defrost Thermostat

The defrost thermostat is located on the liquid line be-

tween the check/expansion valve and the distributor.

When the defrost thermostat senses 42°F (5.5°C) or

cooler, its contacts close and send a signal to the defrost

control board to start the defrost timing. It also terminates

defrost when the liquid line warms up to 70°F (21°C).

Defrost Control

The defrost control board includes the combined func-

tions of a time/temperature defrost control, defrost

relay, time delay, diagnostic LEDs, and a terminal strip

for field wiring connections. See figure 9.

The control provides automatic switching from normal

heating operation to defrost mode and back. During com-

pressor cycle (call for defrost), the control accumulates

compressor run times at 30, 60, or 90 minute field adjust-

able intervals. If the defrost thermostat is closed when the

selected compressor run time interval ends, the defrost

relay is energized and defrost begins.

Defrost Control Timing Pins

Each timing pin selection provides a different accumu-

lated compressor run time period during one thermostat

run cycle. This time period must occur before a defrost

cycle is initiated. The defrost interval can be adjusted to

30 (T1), 60 (T2), or 90 (T3) minutes. See figure 9. The de-

frost timing jumper is factory−installed to provide a

60−minute defrost interval. If the timing selector jumper

is not in place, the control defaults to a 90−minute defrost

interval.The maximum defrost period is 14 minutes and

cannot be adjusted.

A TEST option is provided for troubleshooting. 

The TEST

mode may be started any time the unit is in the heating

mode and the defrost thermostat is closed or jump-

ered. 

If the jumper is in the TEST position at power-up, the

control will ignore the test pins. When the jumper is placed

across the TEST pins for two seconds, the control will en-

ter the defrost mode. If the jumper is removed before an

additional 5−second period has elapsed (7 seconds total),

the unit will remain in defrost mode until the defrost ther-

mostat opens or 14 minutes have passed. If the jumper is

not removed until after the additional 5−second period has

elapsed, the defrost will terminate and the test option will

not function again until the jumper is removed and re−ap-

plied.

Time Delay

The timed−off delay is five minutes long. The delay helps
protect the compressor from short−cycling in case the pow-
er to the unit is interrupted or a pressure switch opens. The
delay is bypassed by placing the timer select jumper
across the TEST pins for 0.5 seconds.

Pressure Switch Circuits

The defrost control includes two pressure switch circuits.
The high pressure switch (S4) is factory−connected to the
board’s HI PS terminals. The board also includes LO PS
terminals to  accommodate the addition of a field−provided
low pressure or loss of charge pressure switch. See figure
9. This feature is available on all units.

During a single demand cycle, the defrost control will lock
out the unit after the third time that the circuit is interrupted
by any pressure switch that is wired to the control board. In
addition, the diagnostic LEDs will indicate a locked out
pressure switch after the third occurrence of an open pres-
sure switch. See table 4. The unit will remain locked out
until power is broken then remade to the control or until the
jumper is applied to the TEST pins for 0.5 seconds.

NOTE − The defrost control board ignores input from the
low pressure switch terminals during the TEST mode, dur-
ing the defrost cycle, during the 90−second start−up period,
and for the first 90 seconds each time the reversing valve
switches heat/cool modes.

 If the TEST pins are jump-

ered and the 5−minute delay is being bypassed, the LO
PS terminal signal is not ignored during the 90−sec-
ond start−up period.

Ambient Thermistor & Service Light Connection

The defrost control board provides terminal connections
for the ambient thermistor and a service light. The thermis-
tor compensates for changes in ambient temperature
which might cause thermostat droop. The service light
thermostat provides a signal which activates the room
thermostat service light during periods of inefficient opera-
tion.

Diagnostic LEDs

The defrost board uses two LEDs for diagnostics. The
LEDs flash a specific sequence according to the diagno-
sis.

TABLE 6

DEFROST CONTROL BOARD DIAGNOSTIC LED

MODE

LED 1

LED 2

Normal operation / 

power to board

Synchronized
Flash with LED 2 

Synchronized

Flash with LED 1 

Board failure or no power

Off

Off

Board failure

On

On

High pressure switch open

Flash

On

Low pressure switch open

On

Flash

Pressure switch lockout

On

Off

Anti−short−cycle / 

5−minute delay

Alternating Flash

with LED 2

Alternating Flash

with LED 1 

Summary of Contents for HP27?024

Page 1: ...22 866 22 866 22 866 22 866 Diameter in mm No of blades 24 610 3 24 610 3 24 610 3 24 610 3 C d Motor hp W 1 10 75 1 10 75 1 10 75 1 10 75 Condenser Fan Cfm L s 2800 1320 2800 1320 2800 1320 2800 132...

Page 2: ...it is in constant contact with discharge gas FIGURE 2 SCROLL FORM FIGURE 3 STATIONARY SCROLL ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRE...

Page 3: ...ated in the unit control box for making thermostat wiring connections refer to figure 6 C Compressor Table 1 shows the specifications of compressors B1 used in HP27 series units TABLE 1 Unit Phase LRA...

Page 4: ...ee wiring diagrams for specific unit The con tactor is energized by indoor thermostat terminal Y when thermostat demand is present DANGER Electric Shock Hazard May cause injury or death Disconnect all...

Page 5: ...unit control box see figure 6 Table 3 shows the ratings of the dual ca pacitor TABLE 3 HP27 DUAL CAPACITOR RATING UNITS FAN MFD HERM MFD VAC HP27 024 4 40 370 HP27 030 4 40 370 HP27 036 4 45 370 HP27...

Page 6: ...fety Circuits The defrost control incorporates a safety circuit that allows the application of an additional pressure switch The unit s high pressure switch S4 is factory wired into this circuit See f...

Page 7: ...continuous line cycles If a system protection switch opens while the Y1 OUT cir cuit is energized the timed off control will initiate a 5 min ute delay when the pressure switch closes The timed off co...

Page 8: ...ion During normal operation the control board continuously monitors the system operation mode heating cooling the outdoor ambient temperature the outdoor coil temper ature and compressor run time to d...

Page 9: ...rol board initiates a defrost cycle based on either frost detection or time Frost Detection If the compressor runs longer than 34 minutes and the actual difference between the clear coil and frosted c...

Page 10: ...en the unit will remain in Heating Mode Remove and reapply test jumper to return to test mode if desired If sensor circuits are closed the unit will go into Defrost Mode Defrost mode ends Unit enters...

Page 11: ...on will not function again until the jumper is removed and re ap plied Time Delay The timed off delay is five minutes long The delay helps protect the compressor from short cycling in case the pow er...

Page 12: ...Use Lennox L10 flare or L15 sweat series line sets as shown in table 7 or field fabricated refrigerant lines Refer to the piping section of the Lennox Unit Information Service Manual for proper size...

Page 13: ...APOR LINE VALVE SUCTION SERVICE PORT TO HCFC 2 2 DRUM HIGH PRESSURE LIMIT THERMOME TER WELL ACCUMULATOR FIGURE 15 NOTE Use gauge ports on vapor line valve and liquid valve for evacuating refrigerant l...

Page 14: ...LVE VALVE CLOSED VALVE FRONT SEATED FIELD SIDE UNIT SIDE To Access Schrader Port 1 Remove access panel 2 Remove service port cap with an adjustable wrench 3 Connect gauge to the service port 4 When te...

Page 15: ...uge to center port of gauge manifold With both manifold service valves open start pump and evac uate indoor coil and refrigerant lines IMPORTANT A temperature vacuum gauge mercury vacuum U tube or the...

Page 16: ...Below 60 F 16 C NOTE It may be necessary to restrict air flow in order to reach liquid pressures in the 200 250 psig range which are required for checking charge Block equal sections of air intake pa...

Page 17: ...ason the system should be cleaned as follows A Outdoor Unit 1 Clean and inspect outdoor coil Coil may be flushed with a water hose 2 Visually inspect all connecting lines joints and coils for evidence...

Page 18: ...ELD WIRING DIAGRAM HP27 WITH INDOOR UNIT 1 2 3 THERMOSTAT HEAT ANTICIPATION SET TING 4 AMP ELECTRIC HEAT WHEN TWO STAGE THERMOSTAT IS USED CONNECT SECOND STAGE HEAT BULB TO TER MINAL W2 AND REMOVE JUM...

Page 19: ...Page 19 C Diagram HP27 1 208 230 Volt 1 2 3 4 5 6 7 8...

Page 20: ...Page 20 D Diagram HP27 6 208 230 Volt 1 2 3 4 5 6 7 8...

Page 21: ...Page 21 E Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 22: ...Page 22 F Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 23: ...ODE 9 During heating operation when outdoor coil tempera ture drops below 35 F 2 C or 42 5 5 C see de frost system description for specific unit dash number defrost switch thermostat S6 closes 10 Defr...

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