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B−Liquid and Vapor Line Service Valves

The liquid line and vapor line service valves and gauge
ports are accessible from outside of the unit. Full service
liquid and vapor line valves are used. The service ports are
used for leak testing, evacuating, charging and checking
charge.

A full-service liquid and vapor line valve made by one of
several manufacturers may be used. All liquid and vapor
line service valves function the same way, differences are
in construction. Valves manufactured by Parker are forged
assemblies. Valves manufactured by Primore are brazed
together. Valves are not rebuildable. If a valve has failed it
must be replaced. The liquid line service valve is illustrated
in figure16. The vapor line service valve is illustrated in fig-
ure17.

The valves are equipped with a service port. A schrader
valve is factory installed. A service port cap is supplied to
protect the schrader valve from contamination and serve
as the primary leak seal. Service port cap must be in place
and turned 1/8 to 1/4 turn to assure proper seal.

NOTE− Always keep valve stem clean.

FIGURE 16

LIQUID LINE SERVICE VALVE (VALVE OPEN)

SCHRADER

VALVE

SERVICE

PORT

SERVICE

PORT

CAP

INSERT HEX

WRENCH HERE

FIELD SIDE

UNIT SIDE

STEM CAP

SCHRADER VALVE OPEN

TO LINE SET WHEN VALVE IS

CLOSED (FRONT SEATED)

SERVICE

PORT

SERVICE

PORT CAP

RETAINING RING

STEM CAP

INSERT HEX

WRENCH HERE

LIQUID LINE SERVICE VALVE (VALVE CLOSED)

(VALVE FRONT SEATED)

FIELD SIDE

UNIT SIDE

To Access Schrader Port:

1 − Remove access panel.

2 − Remove service port cap with an adjustable wrench.

3 − Connect gauge to the service port.

4 − When  testing  is  completed,  replace  service  port  cap.

Tighten finger tight, then an additional 1/6 turn.

To Open Liquid or Vapor Line Service Valve:

1 − Remove stem cap with an adjustable wrench.

2 − For liquid line valve use service wrench and 3/16 hex

head extension. Back the stem out counterclockwise
until the valve stem just touches the retaining ring. For
vapor line valve use adjustable wrench and back the
stem out counterclockwise 1/4 turn.

3 − Replace stem cap tighten firmly. Tighten finger tight,

then tighten an additional 1/6 turn.

Do not attempt to backseat this valve. Attempts to
backseat this valve will cause snap ring to explode
from valve body under pressure of refrigerant.
Personal injury and unit damage will result.

DANGER

To Close Liquid or Vapor Line Service Valve:

1 − Remove stem cap with an adjustable wrench.

2 − For liquid line valve use service wrench and 3/16 hex

head extension. Turn stem clockwise to seat valve.
Tighten firmly. For vapor line valve use adjustable
wrench and turn stem clockwise 1/4 turn to seat valve.
Tighten firmly.

3 − Replace stem cap. Tighten finger tight, then tighten an

additional 1/6 turn.

FIGURE 17

VAPOR LINE (BALL TYPE) SERVICE VALVE

(VALVE OPEN)

SERVICE PORT

SERVICE PORT

CAP

STEM CAP

INLET

(FROM INDOOR COIL)

OUTLET

(TO COMPRESSOR)

STEM

USE ADJUSTABLE WRENCH

ROTATE STEM CLOCKWISE 90

 TO CLOSE

ROTATE STEM COUNTER-CLOCKWISE 90

 TO OPEN

BALL

(SHOWN OPEN)

SCHRADER VALVE

Summary of Contents for HP27?024

Page 1: ...22 866 22 866 22 866 22 866 Diameter in mm No of blades 24 610 3 24 610 3 24 610 3 24 610 3 C d Motor hp W 1 10 75 1 10 75 1 10 75 1 10 75 Condenser Fan Cfm L s 2800 1320 2800 1320 2800 1320 2800 132...

Page 2: ...it is in constant contact with discharge gas FIGURE 2 SCROLL FORM FIGURE 3 STATIONARY SCROLL ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRE...

Page 3: ...ated in the unit control box for making thermostat wiring connections refer to figure 6 C Compressor Table 1 shows the specifications of compressors B1 used in HP27 series units TABLE 1 Unit Phase LRA...

Page 4: ...ee wiring diagrams for specific unit The con tactor is energized by indoor thermostat terminal Y when thermostat demand is present DANGER Electric Shock Hazard May cause injury or death Disconnect all...

Page 5: ...unit control box see figure 6 Table 3 shows the ratings of the dual ca pacitor TABLE 3 HP27 DUAL CAPACITOR RATING UNITS FAN MFD HERM MFD VAC HP27 024 4 40 370 HP27 030 4 40 370 HP27 036 4 45 370 HP27...

Page 6: ...fety Circuits The defrost control incorporates a safety circuit that allows the application of an additional pressure switch The unit s high pressure switch S4 is factory wired into this circuit See f...

Page 7: ...continuous line cycles If a system protection switch opens while the Y1 OUT cir cuit is energized the timed off control will initiate a 5 min ute delay when the pressure switch closes The timed off co...

Page 8: ...ion During normal operation the control board continuously monitors the system operation mode heating cooling the outdoor ambient temperature the outdoor coil temper ature and compressor run time to d...

Page 9: ...rol board initiates a defrost cycle based on either frost detection or time Frost Detection If the compressor runs longer than 34 minutes and the actual difference between the clear coil and frosted c...

Page 10: ...en the unit will remain in Heating Mode Remove and reapply test jumper to return to test mode if desired If sensor circuits are closed the unit will go into Defrost Mode Defrost mode ends Unit enters...

Page 11: ...on will not function again until the jumper is removed and re ap plied Time Delay The timed off delay is five minutes long The delay helps protect the compressor from short cycling in case the pow er...

Page 12: ...Use Lennox L10 flare or L15 sweat series line sets as shown in table 7 or field fabricated refrigerant lines Refer to the piping section of the Lennox Unit Information Service Manual for proper size...

Page 13: ...APOR LINE VALVE SUCTION SERVICE PORT TO HCFC 2 2 DRUM HIGH PRESSURE LIMIT THERMOME TER WELL ACCUMULATOR FIGURE 15 NOTE Use gauge ports on vapor line valve and liquid valve for evacuating refrigerant l...

Page 14: ...LVE VALVE CLOSED VALVE FRONT SEATED FIELD SIDE UNIT SIDE To Access Schrader Port 1 Remove access panel 2 Remove service port cap with an adjustable wrench 3 Connect gauge to the service port 4 When te...

Page 15: ...uge to center port of gauge manifold With both manifold service valves open start pump and evac uate indoor coil and refrigerant lines IMPORTANT A temperature vacuum gauge mercury vacuum U tube or the...

Page 16: ...Below 60 F 16 C NOTE It may be necessary to restrict air flow in order to reach liquid pressures in the 200 250 psig range which are required for checking charge Block equal sections of air intake pa...

Page 17: ...ason the system should be cleaned as follows A Outdoor Unit 1 Clean and inspect outdoor coil Coil may be flushed with a water hose 2 Visually inspect all connecting lines joints and coils for evidence...

Page 18: ...ELD WIRING DIAGRAM HP27 WITH INDOOR UNIT 1 2 3 THERMOSTAT HEAT ANTICIPATION SET TING 4 AMP ELECTRIC HEAT WHEN TWO STAGE THERMOSTAT IS USED CONNECT SECOND STAGE HEAT BULB TO TER MINAL W2 AND REMOVE JUM...

Page 19: ...Page 19 C Diagram HP27 1 208 230 Volt 1 2 3 4 5 6 7 8...

Page 20: ...Page 20 D Diagram HP27 6 208 230 Volt 1 2 3 4 5 6 7 8...

Page 21: ...Page 21 E Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 22: ...Page 22 F Diagram HP27 7 208 230 Volt 1 2 3 4 5 6 7 8...

Page 23: ...ODE 9 During heating operation when outdoor coil tempera ture drops below 35 F 2 C or 42 5 5 C see de frost system description for specific unit dash number defrost switch thermostat S6 closes 10 Defr...

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