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Service life of the battery installed in the machine is rather limited. It is usually 3-4 

years and after this period the battery should be replaced by a new one.         

 

 

Oil change  

The first oil change after 100 working hours and next changes every 100 hrs. Change the oil 
always when the engine is turned off and still warm. Discharge the used oil  into a bin through 
the drain valve on the right side of 

 the machine.  Having  discharged  the  whole volume  close  the  valve  and  fill  new  oil  of  proper 
viscosity through the filler neck and then screw up the filler plug. In case of any failure in the 
lubrication system the engine stops. 

Oil filter element

  

Exchange every 200 working hours. 

Air filter

 

The air filter with two filter elements provides maximum protection against mechanic impurities 
and  keeps  continuous  air  flow  into  the  fuel  system.  Remove  the  filter  cap  and  unscrew  the 
locking nut and remove the filter element.  

Check the air pre-cleaner every 25 working hrs as follows: 

a) 

Remove the pre-cleaner carefully from the paper element and clean it in the warm water 
with a non-foamy detergent. 

b) 

Rinse  the  element  with  the  water,  press  the  water  out  and  dry  it  up.  Put  the  cleaned 
element into the body, tighten up the nut and fit the cap again. In case of heavy fouling 
check up the element more frequently. 

Check  up  the  paper  element  every  10  working  hours.  If  fouled,  change  the  element 
immediately. Never oil the element and never clean it with paraffin or similar detergents. 

Valves 

The  structure  of  valves  and  especially  of  hydraulic  tappets  minimises  operating  noises  and 
removes any further valves adjustment.  

Ignition 

The  electromagnetic  ignition  system  requires  no  adjustment.The  spark  plugs  should  be 
checked every 100 hrs. This check consists in cleaning electrodes and setting the spark plug 
gap to 1,02 mm. The spark plugs should be changed every 300 hrs. 

Summary of Contents for FZ 500 H

Page 1: ...OPERATING INSTRUCTIONS SUSPENSION STUMP CUTTER FZ 500 27 FZ 500 38 FZ 500 H Version 03 2020...

Page 2: ...instructions for users i e instructions for putting the machine into operation work safety and operating experiences You will learn how to carry out maintenance repairs and servicing and who is autho...

Page 3: ...3 EC CONFORMITY DECLARATION...

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Page 8: ...P r o d u c t 1 6 P r o d u c t H a n d l i n g u p o n D e l i v e r y 1 7 P r e c a u t i o n s 1 7 C o n t r o l s 1 8 U s e 1 8 T r a n s p o r t H a n d l i n g a n d S t o r a g e 1 8 B e f o r...

Page 9: ...o r 2 9 T e c h n i c a l p a r a m e t e r s o f t h e h y d r o m o t o r 2 9 D i a g r a m o f t h e h y d r a u l i c c i r c u i t F Z 5 0 0 H 3 0 M a i n t e n a n c e 3 1 B l a d e s C h a n g...

Page 10: ...a in the following form concerning the given product and your dealer Type of product Serial number of product Engine type Serial number of engine Dealer s address Address of authorised service Date of...

Page 11: ...attendance while cutting The operator of this machine is fully responsible for any injury or damage caused to the third persons within the operating reach of the machine Before working learn all funct...

Page 12: ...d or adjusted may run without problems now but in the future it could bring damage any of important parts Do not put any objects or tools on the machine The manufacturer does not bear responsibility f...

Page 13: ...riences with such type of machines and if you are not sure with its operation ask your dealer and he will show you its practical use Do not carry out any repairs that are specified for authorised serv...

Page 14: ...n Warning Electric current is present on the machine Before putting out of operation fix the cutter in the supporting frame 5 6 7 8 9 Start the machine with the switch key only Do not short circuit th...

Page 15: ...1 5 10 11 12 13 Warning Lower extremities injury hazard Warning The cutting head is running out Warning Rejected objects hazard Keep away Warning Close all guards before starting the machine...

Page 16: ...ge fall etc The protective foil is recyclable dispose it according to valid local regulations While putting the machine aside e g at reloading we recommend to place it under a shelter While unloading...

Page 17: ...building machine is ready attach the cutter and lock the joints Before installation check its clamping head tightening Lift up the cutter in order to remove the transport pallet Leave the cutter being...

Page 18: ...ort handling and storage of the cutter together with its supporting frame Lifting and lowering For lifting or lowering use only the given lashing points marked with chain symbols Suspension in other p...

Page 19: ...parts Use always original spare parts For spare parts contact your dealer or authorised services Before putting machine aside for a longer time change the engine oil and the filter element The filter...

Page 20: ...e contact your dealer or authorised service For replacement use always original spare parts only While refilling avoid spilling oil or fuel If spilled wipe all oily spots immediately After petrol spil...

Page 21: ...utter is to be used immediately lift it up slightly loosen the locking bolt and remove the supporting frame Put the supporting frame aside for further use after the work The cutter is not allowed to b...

Page 22: ...ptimal V belts slacks Never start the machine with removed guards It is not allowed to carry out any modifications and technical changes on the machine It is not allowed to start machine with spilled...

Page 23: ...the switch key for the first time Do not crank the engine for a longer time than 10 sec We recommend to use the choke before cold starting Be aware that the engine is equipped with a fuel pump which...

Page 24: ...g head starts turning Increase the engine idling speed and set the choke slowly in the OFF position Increase the speed continuously up to its maximum If you heard any strange noises or vibrations duri...

Page 25: ...lt a strange smell while cutting then turn off the machine immediately and contact your dealer or directly the manufacturer If any breakage damage or fire occur stop cutting immediately In case of fir...

Page 26: ...ine speed while cutting If the cutting resistance increases the engine speed falls The engine speed may fall up to 20 and its further fall brings engine power loss and overloading If any strange noise...

Page 27: ...ttery are built also in the upper part of the frame The lower part of the frame is bolted to the upper part The driving engine is hinged in the lower part where there is also the cutting head driven b...

Page 28: ...ll width mm 765 Overall height mm 1260 1000 Cutting performance m3 hod 1 cca 0 6 Cutting bite mm 70 Cutting head diameter mm 510 Under ground mm 300 Above ground mm according to vehicle Number of blad...

Page 29: ...12 Battery Ah 45 Ignition magnetoelectric Displacement hydraulic cm3 34 Pressure MPa 25 Flow l min 1 50 Modification with hydromotor Technical parameters of the hydromotor Rated operating pressure fo...

Page 30: ...t diagram for the machines equipped with a separate dripping line going directly into the digger hydraulic tank Variant B A layout diagram for the diggers equipped with 2 hose hydraulics on the machin...

Page 31: ...special attention to routine maintenance of the battery It requires special tools measuring appliances and skilled attendants If necessary ask for help by an authorised service in order to inspect or...

Page 32: ...system Remove the filter cap and unscrew the locking nut and remove the filter element Check the air pre cleaner every 25 working hrs as follows a Remove the pre cleaner carefully from the paper elem...

Page 33: ...rt circuit risk All connections must have clean and proper contact surfaces to avoid intermediate resistance at a wrong contact point Check the electrolyte level and density in individual cells of the...

Page 34: ...ts of the machine should be disposed in accordance with laws and regulations valid in the given country Warranty The manufacturer provides warranty on this product for a period as stated in the enclos...

Page 35: ...anty does not cover parts being subject to ordinary wear and tear This warranty does not cover any damage of machine caused by usage of unoriginal spare parts This warranty does not cover consequences...

Page 36: ...3 6 Service Report...

Page 37: ...3 7...

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