Promotech BM-16 Operator'S Manual Download

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ul. Elewatorska 23/1, 15-620 Bia

łystok, Poland

Phone: +48 85 678-34-00, Fax: +48 85 651-15-31

www.promotech.eu

e-mail:

[email protected]

OPERATOR’S MANUAL

BEVELLING MACHINE

Summary of Contents for BM-16

Page 1: ...ul Elewatorska 23 1 15 620 Białystok Poland Phone 48 85 678 34 00 Fax 48 85 651 15 31 www promotech eu e mail office promotech eu OPERATOR S MANUAL B BM M 1 16 6 BEVELLING MACHINE ...

Page 2: ...ing the guide for bevelling with radius 11 3 4 Preparing 11 3 5 Operating 12 3 6 Replacing the cutting inserts 13 3 7 Replacing the roller 14 3 8 Replacing the brushes 15 4 ACCESSORIES 16 4 1 Guide for bevelling pipes 16 4 2 Anti scratch guide sticker 18 4 3 Worktable fixture 18 4 4 Radius insert positioner 22 4 5 Milling tools 23 5 SPARE AND WEARING PARTS 24 6 WIRING DIAGRAM 25 7 DECLARATION OF C...

Page 3: ...0 mm 1 57 An optional guide allows bevelling pipes sticker protects aluminum workpieces against scratches and worktable fixture allows bevelling small workpieces 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 2200 W Rotational speed without load 1800 5850 rpm Protection level IP 20 Protection class II Maximum bevel width b 16 mm 0 63 Fig 1 Bevel angle ß depends on the m...

Page 4: ...ibuting without permission of PROMOTECH is prohibited 4 1 3 Design Fig 2 View of the BM 16 Speed adjustment dial Handle Handle Spindle lock button Switch lock ON OFF switch Guide Clamping screw Milling head Guiding roller Sleeve Air vents 585 mm 23 241 mm 9 4 156 mm 6 1 ...

Page 5: ... using or distributing without permission of PROMOTECH is prohibited 5 1 4 Equipment included Bevelling machine without milling head 1 unit Plastic box 1 unit 5 mm hex wrench 1 unit 14 mm hex wrench 1 unit 32 mm flat wrench 1 unit Operator s Manual 1 unit ...

Page 6: ...le liquids or gases or in explosive environments 11 Use only tools specified in this Operator s Manual 12 Never use tools that are dull or damaged 13 Install the cutting inserts and milling head securely Remove adjusting keys and wrenches from the work area before connecting the machine to the power source 14 Never use the machine in upside down position with the milling head facing up 15 If the c...

Page 7: ...ion coating to protect them from rust when not in use for any extended period 22 Maintain the machine and install remove parts and tools only with the machine unplugged from the power source 23 Repair only in a service center appointed by the seller 24 If the machine falls from any height is wet or has any other damage that could affect the technical state of the machine stop the operation and imm...

Page 8: ...ench 3 Next remove the nut 4 and assemble the roller with the pivot pin using washers 5 and then place the roller on the milling head 6 press and hold the button 2 and tighten the roller with the 5 mm hex wrench 7 Use such a number of washers to keep a little gap between the roller and the cutting inserts 8 The number of 0 5 mm and 0 1 mm washers needed depends on the milling head used Fig 3 Insta...

Page 9: ...n and the roller To remove the milling head loosen the clamping screw 1 Fig 4 and then unscrew the sleeve 2 and remove it 3 Next press and hold the button 4 and then use the 5 mm hex wrench 5 to unscrew the roller and remove it 6 Lock the spindle with the 32 mm flat wrench 7 do not use the spindle lock button 4 because this may damage the machine and then use the 14 mm hex wrench to unscrew the he...

Page 10: ... 1 1 1 1 1 1 1 2 1 3 1 3 1 4 1 6 1 7 2 0 2 4 2 2 1 2 2 2 3 2 3 2 5 2 6 2 8 3 1 3 5 4 0 4 7 3 3 2 3 2 3 4 3 5 3 8 3 9 4 2 4 7 5 2 6 0 7 1 4 4 3 4 3 4 5 4 6 5 0 5 2 5 7 6 2 7 0 8 0 9 5 5 5 3 5 4 5 6 5 8 6 3 6 5 7 1 7 8 8 7 10 0 11 8 6 6 4 6 5 6 8 6 9 7 6 7 8 8 5 9 3 10 5 12 0 14 2 7 7 4 7 6 7 9 8 1 8 8 9 1 9 9 10 9 12 2 14 0 8 8 5 8 7 9 0 9 2 10 1 10 4 11 3 12 4 13 9 16 0 9 9 6 9 7 10 1 10 4 11 3 11...

Page 11: ...th radius 3 4 Preparing Install a milling head with cutting inserts and set the required bevel parameters Then use the speed adjustment dial to set the speed corresponding to the type of the workpiece Tab 2 Material type Rotational speed Aluminum brass plastics Setting 6 5850 rpm Structural steel of standard quality quality steel Settings 3 5 3100 4500 rpm Tab 2 Recommended rotational speeds The s...

Page 12: ...ling head is indicated by the arrow on the guide Begin with making small bevels 3 4 mm 0 12 0 16 and increase the bevel width with gaining experience Bevel in at least two or three passes The bevel width should be set to a value that will allow the feed of one meter per minute without significant effort If the machine becomes overloaded for instance when the bevel width is too large for the materi...

Page 13: ...e cutting insert 4 Clean the socket and then rotate the insert and install again or replace with a new one if all possible to use edges are worn Next push and tighten the insert The entire bottom of the insert must be in full contact with the surface of the socket 5 Before replacing the cutting inserts of the radius milling head press and hold the spindle lock button 6 and loosen the guiding rolle...

Page 14: ... pivot pin using washers 4 and then place the roller on the milling head press and hold the button 1 and tighten the roller with the 5 mm hex wrench 2 Use such a number of washers to keep a little gap between the roller and the cutting inserts 5 The number of 0 5 mm and 0 1 mm washers needed depends on the milling head used Place all unused washers between the pivot pin and the roller Fig 9 Replac...

Page 15: ...ion of the carbon brushes every 200 operation hours To do this unplug the machine from the power source unscrew the cap and remove the brush Fig 10 If the length of the brush is less than 10 mm 0 4 replace both brushes with new ones To install brushes proceed in reverse order After the replacement run the motor without load for 20 minutes Fig 10 Replacing the brushes ...

Page 16: ... at least 150 mm 5 9 and internal bevelling of pipes with a diameter of at least 110 mm 4 3 To install unplug the machine from the power source and place the machine upside down Fig 11 Heat the screws and then use the 3 mm hex wrench to unscrew the standard guide and screw in the guide for pipes Fig 11 Installing the guide for pipes Part number PRW 0509 07 00 00 0 includes four M5x12 screws 3 mm h...

Page 17: ...parate them from each other as far as possible Place the machine on a vertically positioned pipe pressing the roller 3 to the pipe and then move the rollers 4 symmetrically to join them to the pipe and tighten in this position Next separate the machine from the pipe and set the required parameters 5 Then start the machine slowly slide it toward the edge and bevel according to the direction 6 Fig 1...

Page 18: ... glue from the guide using petroleum ether 4 3 Worktable fixture Designed to bevel workpieces with a width of 15 100 mm 0 59 3 94 thickness of up to 70 mm 2 76 and to the maximum bevel width of 14 mm 0 55 Install the worktable fixture by using holes in the base 1 Fig 13 Then unscrew the levers and remove the vertical clamp 2 Unplug the machine from the power source rotate the sleeve to set 0 on th...

Page 19: ...BM 16 This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 19 2 1 3 4 Fig 13 Installing the machine into the worktable fixture ...

Page 20: ...MOTECH is prohibited 20 3 1 2 4 5 Use the 5 mm hex wrench to loosen the horizontal clamp 1 Fig 14 and then place the workpiece 2 so that it makes contact with the guide 3 Next move the horizontal clamp toward the workpiece 4 and tighten the screws in this position 5 Fig 14 Adjusting the horizontal clamp ...

Page 21: ... move the clamp to the workpiece 3 and then tighten the levers in this position 4 Next remove the workpiece set the required bevel parameters and then use the 5 mm hex wrench to tighten the screws 5 to fix the machine Start the machine and set the required rotational speed Then place the workpiece on the left and bevel according to the direction 6 Fig 15 Adjusting the vertical clamp 3 2 1 5 6 4 ...

Page 22: ...adius of 2 3 4 or 5 mm Unplug the machine from the power source place the machine upside down and then lower the sleeve to access the cutting inserts Next place the positioner from the top 1 Fig 16 so that the edge marked with a given radius is aligned with the edges of three cutting inserts with the same radius 2 Finally rotate the sleeve 3 so that the guide makes contact with the positioner 4 Fi...

Page 23: ...ling head 40 GLW 000006 Milling head 45 GLW 000017 Milling head 50 GLW 000008 Milling head 55 GLW 000007 Milling head 60 GLW 000018 Milling head 65 PLY 000162 Bevelling insert for steel 5 required PLY 000195 Bevelling insert for aluminum 5 required SRB 000290 Fixing screw for bevelling insert GLW 000011 Radius milling head PLY 000360 Radius insert R2 4 required PLY 000159 Radius insert R3 4 requir...

Page 24: ...ed 24 5 SPARE AND WEARING PARTS Part number Part name RLK 0509 04 00 00 0 Guiding roller SCZ 000031 Carbon brush for 110 V SCZ 000030 Carbon brush for 230 V KLC 0509 13 00 00 0 32 mm flat wrench KLC 000008 5 mm hex wrench KLC 000029 14 mm hex wrench KLC 000028 T15 torx screwdriver SMR 000005 Grease for screws 5 g 0 17 oz ...

Page 25: ...BM 16 This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 25 6 WIRING DIAGRAM ...

Page 26: ...ROMOTECH sp z o o ul Elewatorska 23 1 15 620 Białystok Poland declare with full responsibility that BM 16 BEVELLING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 1 EN ISO 12100 2 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 10 April 2013 ___________________________ Marek Siergiej CEO ...

Page 27: ...ed by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 27 8 QUALITY CERTIFICATE Machine control card BM 16 BEVELLING MACHINE Serial number Quality control Adjustments inspections Quality control ...

Page 28: ... defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 17 18 November 2016 WE RESERVE THE RIGHT TO MAK...

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