Promotech DRAGON Operator'S Manual Download Page 1

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ul. Elewatorska 23/1, 15-620 Bia

łystok, Poland

Phone: +48 85 678-34-00, Fax: +48 85 651-15-31

www.promotech.eu

e-mail:

[email protected]

OPERATOR’S MANUAL

(

)

CUTTING CARRIAGE

Summary of Contents for DRAGON

Page 1: ...ul Elewatorska 23 1 15 620 Białystok Poland Phone 48 85 678 34 00 Fax 48 85 651 15 31 www promotech eu e mail office promotech eu OPERATOR S MANUAL D DR RA AG GO ON N H HS S CUTTING CARRIAGE ...

Page 2: ...rd torch holder 16 5 6 2 Precise torch holder 17 5 6 3 Machine torch holder for oxy fuel cutting 17 5 6 4 Precise machine torch holder for oxy fuel cutting 18 5 7 Sliding holder 18 5 8 Circle cutting attachment for 240 1000 mm radius 20 5 9 Circle cutting attachment for 400 2500 mm radius 20 5 10 Left and right heat protection shield 21 5 11 Bottom heat protection shield 22 5 12 Magnetic unit 22 5...

Page 3: ... to cut steel by using oxy fuel or plasma torches with the handle diameter of 28 35 mm 1 10 1 38 The carriage travels horizontally on the workpiece or track with the inclination of up to 10 Accessories allow for example using torches with different handle diameters using two torches simultaneously and cutting holes with the radius of 240 2500 mm 0 8 8 2 ft 1 2 Technical data 473 mm 18 6 615 mm 24 ...

Page 4: ... 31 8 mm 0 31 Speed 0 150 cm min 0 59 in min 10 300 cm min 4 118 in min Weight 16 8 kg 37 lbs 16 8 kg 37 lbs 1 3 Design The DRAGON HS cutting carriage contains a drive system a controller a rack a counterweight and a standard torch holder The drive system incorporates a gear motor that drives two steel wheels Fig 1 View of the DRAGON HS Rack position knob Standard torch holder Rack Counterweight C...

Page 5: ... The DRAGON HS is supplied including the following elements Carriage 1 unit Foam filled cardboard box 1 unit 540 mm 21 3 rack 1 unit 1 3 kg 2 9 lbs counterweight 1 unit 28 35 mm standard torch holder 1 unit 3 m 10 ft power cord 1 unit 2 5 mm hex wrench 1 unit 3 mm hex wrench 1 unit 4 mm hex wrench 1 unit 5 mm hex wrench 1 unit Operator s Manual 1 unit ...

Page 6: ...n and free of obstacles 11 Never use near flammable liquids or gases or in explosive environments 12 Transport and position the carriage by using the carrying handle 13 Do not stay below the carriage placed at heights 14 Plug the cords and arc ignition cable into sockets only when the power switch is set to the position O 15 Keep the sockets clean Do not use compressed air for cleaning 16 Install ...

Page 7: ...ly in a service center appointed by the seller 25 If the carriage falls from any height is wet or has any other damage that could affect the technical state of the carriage stop the operation and immediately send the carriage to the service center for inspection and repair 26 Never leave the carriage unattended during operation 27 Remove from the worksite and store in a secure and dry location whe...

Page 8: ...2 Standard torch holder design The holder allows torches with the handle diameter of 28 35 mm 1 10 1 38 Loosen the lower handle to roughly set the torch angle Use the rack position knob to adjust the horizontal position of the torch and use the rack locking levers to lock the rack in position Then connect the torch to a proper gas source Depending on the cutting method oxy fuel or plasma install i...

Page 9: ...e carriage will appear on the display To stop the motion set the travel direction switch to position O or the clutch to position OFF To extinguish the torch flame proceed according to the torch manual After the work is finished turn off the power with the power switch and unplug the carriage from the power source Clean the teeth of the rack once a week 3 3 Changing the unit of speed To change the ...

Page 10: ...stributing without permission of PROMOTECH is prohibited 10 Fig 3 Changing the unit of speed Place the jumper cap in the position corresponding to the required unit cm inch Use the 2 5 mm hex wrench to loosen the fixing screws to access the back side of the control panel ...

Page 11: ...ructions given in the section Changing the unit of speed 1 Travel direction switch not in the position O when powering 2 Displayed during motion indicates a malfunction of the travel direction switch or travel direction identification circuit of the controller 1 Set the travel direction switch to the position O If the message still appears contact service center for inspection and repair 2 Contact...

Page 12: ...ission of PROMOTECH is prohibited 12 4 MAINTENANCE Daily 1 Clean the wheels 2 Clean the torch nozzle Replace if damaged Monthly 1 Check whether the knob and the switches operate as intended Replace if loose or damaged 2 Inspect cables cords and hoses Replace if damaged 3 Tighten screws if loose ...

Page 13: ...ESSORIES 5 1 Track Increases the cutting precision by forcing straight line motion of the carriage The length of a single rail is 1800 mm 70 9 and the V groove centerline is 152 mm 6 To connect two rails use the 4 mm hex wrench connecting plate M5x6 screws and 5 3 mm washers as shown in the figure below Part number TRO 0475 13 00 00 0 ...

Page 14: ...screw and remove the counterweight Then loosen the handle of the torch holder and remove the holder Next unlock two rack locking levers and rotate the rack position knob to move the rack out of the carriage body Install in reverse order Position the rack teeth sideways to engage them with the gear of the knob Note that using the 1000 mm 39 rack may also require the roller support or 2 6 kg counter...

Page 15: ...k or heavier torch To remove the counterweight use the 3 mm hex wrench to loosen the set screw Install in reverse order 5 4 Roller support Provides balance when using the 1000 mm 39 rack or a heavier torch To install loosen the handle of the torch holder and remove the holder Then place the support onto the rack secure with the handle and reinstall the holder Part number PWG 0475 10 00 00 0 Part n...

Page 16: ...les and power cord to relieve stress for the torch holder Install the anchor to the side wall with the 5 mm hex wrench and two M6x30 screws 5 6 Torch holder 5 6 1 Standard torch holder Designed for torches with the handle diameter of 28 35 mm 1 10 1 38 and allows rough adjustment of the torch angle Part number PDT 0475 34 00 00 0 Part number UCW 0475 28 00 00 0 ...

Page 17: ...f the torch To adjust the resistance of the vertical motion use the 2 5 mm hex wrench and unscrew all fixing screws and then use the 2 mm hex wrench and adjust the adjusting screws 5 6 3 Machine torch holder for oxy fuel cutting Designed for torches with the handle diameter of 30 mm 1 18 or 35 mm 1 38 equipped with a rack The holder allows adjustment of the vertical position of the torch by using ...

Page 18: ...e diameter of 30 mm 1 18 or 35 mm 1 38 equipped with a rack It allows adjustment of the vertical position of the torch by using the knob and precise adjustment of the angle 5 7 Sliding holder Designed to be combined with other holders which enables use of a second torch independently of the standard torch Part number 35 mm UCW 0475 42 00 00 1 Part number UCW 0475 15 00 00 1 Bracket Part number 30 ...

Page 19: ...e the 4 mm hex wrench to unscrew four screws rotate the bracket and secure with the screws Remove the clamping block of the holder to be installed part with one or two handles before linking to the sliding holder Remove the counterweight or holder in use and then place the combined holder onto the rack Next rotate the knob to set the combined holder in the required position along the rack ...

Page 20: ...side wall with two M5x16 screws Set the pilot pin above the center of the circle and turn on the magnet with the magnet lever 5 9 Circle cutting attachment for 400 2500 mm radius Allows cutting holes with the radius of 400 2500 mm 1 3 8 2 ft when used with the standard rack To install use the 3 mm hex wrench and unscrew two front screws from the bottom plate and use them to install the bracket Nex...

Page 21: ...ibuting without permission of PROMOTECH is prohibited 21 5 10 Left and right heat protection shield Additionally protect the carriage from the influence of a high temperature Install as shown in the figure below Part number OSL 0475 54 00 00 0 Part number OSL 0475 55 00 00 0 ...

Page 22: ...r the heads of the screws according to the direction of the arrow and then tighten the screws 5 12 Magnetic unit Allows clamping the track to ferromagnetic surfaces The holding force on a 5 mm 0 2 thick surface is 900 N up to a temperature of 100 C 212 F At 180 C 356 F the force decreases to 540 N Use the 4 mm hex wrench and two M6x12 screws to tighten the unit to the track and then set the levers...

Page 23: ...ions 2 3 manifold with cut off valve metric RZD 0475 66 00 00 0 3 3 manifold with cut off valve metric RZD 0475 72 00 00 0 1 4 RH 2 2 manifold metric RZD 0475 64 00 00 0 2 3 manifold metric RZD 0475 63 00 00 0 2 2 manifold with cut off valve metric RZD 0475 65 00 00 0 3 3 manifold metric RZD 0475 74 00 00 0 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 3 8 LH 3 8 LH 3 8 LH 3 8 LH 3 8 LH 3 8 LH ...

Page 24: ... 0 3 3 manifold with cut off valve imperial RZD 0475 71 00 00 0 2 2 manifold imperial RZD 0475 68 00 00 0 2 3 manifold imperial RZD 0475 67 00 00 0 2 2 manifold with cut off valve imperial RZD 0475 70 00 00 0 3 3 manifold imperial RZD 0475 73 00 00 0 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 ...

Page 25: ... 14 Gas manifold bracket for oxy fuel cutting Allows use of a second gas manifold Use the 5 mm hex wrench and M6x8 screws to tighten the bracket to the side wall or if used with the cable anchor use the 5 mm hex wrench and M6x30 screws to tighten the bracket between the cable anchor and the side wall Part number PDT 0475 87 00 00 0 ...

Page 26: ...tion set into the carriage slot and then tighten the set with the 4 mm hex wrench and the M5x50 screw Next plug the cable into the socket and connect the brown wire to the first terminal of the cutting circuit and connect the blue wire to the second terminal of the same circuit according to the diagram shown in the figure Part number arc ignition set ZSP 0475 58 00 00 0 Part number arc ignition ca...

Page 27: ...DRAGON HS This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 27 6 WIRING DIAGRAM ...

Page 28: ...nformity We PROMOTECH sp z o o ul Elewatorska 23 1 15 620 Białystok Poland declare with full responsibility that DRAGON HS CUTTING CARRIAGE is manufactured in accordance with the following standards EN 50144 1 EN 60974 10 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 23 February 2012 ___________________________ Marek Siergiej CEO ...

Page 29: ... prohibited 29 8 QUALITY CERTIFICATE Machine control card DRAGON HS CUTTING CARRIAGE Serial number Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Page 30: ...age to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 06 14 October 2016 WE RESERVE THE RIGHT TO MAKE CHANGES I...

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