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Table of Contents

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10 Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.1 Fault Finding and Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.1.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.1.2 F300K Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.1.3 Error codes at the level of the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.2 Information About the Repair Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

12 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

13 Disposal Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

14 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

14.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

14.1.1 F300K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

14.1.2 FB30 External User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

14.1.3 Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

14.1.3.1 FN20, FN30-20 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

14.1.3.2 FN30 power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

14.1.4 FG30 connection housing and FG30-21 stainless steel . . . . . . . . . . . . . . . . . 102

14.1.5 M12 - Mounting box for front / screw mounting with M16 thread. . . . . . . . . . . 105

14.1.6 Flame Scanner Testing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

14.1.7 Connection Cable AK05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

14.2 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

14.2.1 F300K With Power Pack FN20, FN30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

14.2.2 F300K With ETAMATIC, FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

14.3 EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

14.4 Order Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

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Summary of Contents for F300K Series

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Manual F300K Compact Flame Scanner ...

Page 2: ......

Page 3: ...4 3 7 3 Power Supply 15 3 7 3 1 Power Supplies 15 3 7 3 2 FN20 FN30 20 Power Supply 15 3 7 3 3 FN30 power supply 16 3 7 4 Coupling relays 16 3 7 5 Adjustable Holder Cooling air Housings 16 3 7 6 FG30 connection housing 17 3 7 7 Flame Scanner Testing Device 18 3 7 8 Connection Cable AK05 19 3 7 9 Fiber Optic 19 4 Design and Functions 22 4 1 Design 22 4 2 Functional Description 22 5 User Interface 2...

Page 4: ...ng 55 7 5 Manual setting 56 7 5 1 Changing the switch on startup parameters 57 7 5 2 Changing switch off parameters 59 7 5 3 Resetting the factory settings up load 62 7 5 4 Save parameters down load 64 7 5 5 Load parameters up load 64 7 5 5 1 Load operating mode parameters up load 64 7 5 5 2 Device parameters load up load 66 7 5 5 3 Transfer parameters to an other F300K 67 7 6 Changing the device ...

Page 5: ...hnical Data 91 14 1 1 F300K 91 14 1 2 FB30 External User Interface 94 14 1 3 Power Pack 96 14 1 3 1 FN20 FN30 20 Power Supply 96 14 1 3 2 FN30 power supply 99 14 1 4 FG30 connection housing and FG30 21 stainless steel 102 14 1 5 M12 Mounting box for front screw mounting with M16 thread 105 14 1 6 Flame Scanner Testing Device 106 14 1 7 Connection Cable AK05 108 14 2 Connection Diagram 109 14 2 1 F...

Page 6: ...Section 10 5 DIN EN 746 2 2011 Industrial thermoprocessing equipment Part 2 Safety requirements for combustion and fuel handling systems 2014 68 EU Pressure Equipment Directive 2009 142 EC Gas Appliances Directive EU 2016 426 Gas Appliance Regulation GAR 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive DIN EN 61508 2011 parts 1 7 SIL 3 requirements ISO IEC 80079 34 2011 Potentially explos...

Page 7: ...ing but then only by authorised personnel Any further opening or disassembly is not permitted The open flame scanner must be protected from ingress of dust and moisture Contact with the electronics is only permitted if ESD measures are observed Opening the devices is not permitted under any circumstances except for commissioning F200K For safety reasons access to parameterisation must be restricte...

Page 8: ...s draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This draws the user s attention to the possibility of imminent danger If it is not avoided it may result in minor injuries The plant including its surroundings could be damaged NOTICE This draws the user ...

Page 9: ... DANGER The F300K is not designed to switch off the fuel valves The subsequent signal processing must be carried out in the control system which is adapted to suit the combustion plant WARNING The F300K is a safety device Only specialist staff of the manufacturer or people approved by the manufacturer may intervene No interventions by anyone else are permissible This ap plies in particular in the ...

Page 10: ...ption 3 Product Description 3 1 Structure of the F300K Fig 3 1 The components of the F300K 1 Lens holder 2 F300K housing 3 Cover with operating unit UI user interface or LED display 4 Device connector 5 Connecting cable ...

Page 11: ...lay Fig 3 2 F300K display unit with LED display NOTICE For operation of F300K with LED display you need an external User Interface UI or the F300K Remote Software 1 LEDs in the display strip show the intensity of the flame a series of two yellow and three green LEDs point display for intensity flashing for a warning 2 Green LED mode 3 3 Green LED mode 2 4 Green LED mode 1 5 Red LED Flame OFF stand...

Page 12: ...use The plant operating com pany is liable for any damages that resulting from this The table in Section 3 6 Selection Criteriashows the applications to which the various device types are suited Please heed the following information when operating the F300K The safety information in this manual Section 14 1 Technical Data in this manual 3 4 1 UL Listed In preparation NOTICE For applications within...

Page 13: ...oduct Description 3 5 Rating Plate Fig 3 4 Position of the rating plate T position of the type plate On the rating plate you will find information on the configuration of your flame sensor Rating plate example ...

Page 14: ... The suitability of the device types may differ from that indicated in the table depending on par ticular circumstances Fig 3 5 Spectrum of the flame Type Fiber Optic Sensi tivity Spectral range in nm Sight angle approx Preferred area of application fuels F300K UV 4 X 215 360 8 Oil Gas Special gases such as refi nery gases blast furnace gases and hydrogen F300K UV 4 6 X 215 360 10 F300K IR 2 850 1...

Page 15: ... power supply of the F300K You will find the technical specifications for this device in section 14 1 2 FB30 External User Interface 3 7 2 F300K Remote Software NOTICE LAMTEC provides a CAN USB adapter with the F300K Remote Software You can use this with a specific adapter cable to connect your PC to the CAN bus of the F300K The F300K Remote Software allows you to do all the parameterisation of an...

Page 16: ...or protective separation i e you may not use SELV safety extra low voltage and mains voltage at both of the contacts at the same time You can use the FN20 power supply to operate the F300K at mains AC voltage The power supply is designed for top hat rail mounting for F300K can be supplied as an option with built in an IP65 housing The power supply is equipped with safety output relays to EN 298 fo...

Page 17: ...have to use coupling relays These must met the protective sepa ration requirements See section 6 1 2 Electrical Safety Requirements to Be Met by Third party Manufacturers In addition you also require appropriate certification for the coupling relay with a safety con tact output flame signal for the purpose for which it is to be used e g to EN 298 and or to EN 61508 with SIL III or SIL II The LAMTE...

Page 18: ... LAMTEC offers two versions of the FG30 connection housing FG30 00 with cable glands and an M12 circular connector for FSB FG30 20 Ex II for use in potentially explosive atmospheres with cable glands and an M12 circular connector for FSB You will find technical specifications for the housings in section 14 1 4 FG30 connection hous ing and FG30 21 stainless steel Fig 3 11 FG30 00 connection housing...

Page 19: ...f automatically after a preset time of approximately 4 min to reserve the battery resource The testing device is screwed onto the flame scanner For the recognition of the flame simulation the F300K must be set to sufficiently sensitive in crease trigger threshold and frequency To change the battery see chapter 8 1 1 Flame Scanner Testing Device replace Battery WARNING After a possibly necessary mo...

Page 20: ...ssary to protect cable additionally The specific installation rules are to be observed NOTICE Only the Connection Cable AK05 51 is UL Listed approofed For the use of the Flame scan ner as UL Recognized approofed the other Connection Cable can be used Devices shall be wired in accordance with NEC field wiring requirements for the location Fig 3 16 Connection Cable AK05 51 ...

Page 21: ...ectral sensitivity limitation Visible is the Fiber Optic IR version on the process optics see Fig below The viewing port to the flame is not a lens but covered with a black filter Fig 3 17 Fiber optic with Flame scanner Fiber Optic with enclosure Type key FOabb cc dd a enclosure type R starr F flexibel b enclosure series e g 10 c lenght e g 25 2 5 m d optic UV uv vis nir IR nir 1 Component Group P...

Page 22: ...18 Fiber optic rigid FOR10 XX XX Fig 3 19 Fiber optic flexible FOF10 XX XX in preparation 1 Minimum total length 1000 mm 3 28 ft 3 Adjustment length 740 mm 2 43 ft 2 Mounting flange positionable 1 Minimum total length 1500 mm 4 92 ft ...

Page 23: ...s display at the back or an integrated operating unit with an UI user interface Connection The connection is made via the serial connector on the F300K and the required connecting cable 14 pin with static shielding with coupling The cable offers the following connections Supply of auxiliary power Flame contact Ready contact Measuring output for intensity FSB Bus Shield ...

Page 24: ... to choose between three different sets of parameters These parameters are stored in the EEPROM and influence the analysis of the current sensor signal of the flame to be monitored There is a FSB interface 9 available for operation The F300K is operated by means of an external or internal user interface 7 or the PC with F300K Remote Software An LED dis play 10 makes the status of the flame scanner...

Page 25: ... read out information using the display In or der to get information about the reason C0013 of the deactivated display it is activated brief ly after pressing a key If the temperature of the display drops below 70 C it is activated again Alternatively the F300K Remote Software or an external user interface FB30 can be used to communicate with the F300K from a cooler place NOTICE The accessibility ...

Page 26: ...25 5 User Interface 5 2 Menu tree ...

Page 27: ...echnical Data is not exceeded at the installation location in particular as a result of radiant heat Take action to ensure sufficient cooling LAMTEC offers the FK30 cooling air housing NOTICE Laying of cables Warning to avoid damage to property The cables are designed for a special temperature range see chapter 14 1 Technical Data Lay the connecting cable including its extension apart from the mai...

Page 28: ...rate shielded extension cable to implement an extension on site NOTICE High electromagnetic interference Excessive electromagnetic interference can lead to sporadic problems with flame detection and even prevent it Connect chassis earth earthing bolt at the device to functional earth FPE It is a connection between the mass of the supply voltage and FPE prepared NOTICE EMC emission testing It was a...

Page 29: ...via potential free contacts DANGER Communication interfaces The equipment of other manufacturers connected to the communication interfaces must meet the requirements of DIN EN 60950 1 Information technology equipment Safety DANGER Analogue output current loop Protection against electric shock Measuring circuits must be separated safely to dangerous active parts according to EN 61140 Protection aga...

Page 30: ...ONNECT WHEN ENER GISED In particular seperation has to be in accordance with EN 60079 14 Appendix Instructions for procedures to work safely in an explosive gas atmosphere only permitted after the re lease by personnel in charge of the explosion protection of the operating company The F300K and FB30 may only be opened by the manufacturer or authorized personnel It is not necessary to open the devi...

Page 31: ...30 6 Commissioning Marking information on the device Example F300K F300K UI FB30 Warning e g ...

Page 32: ...y LAMTEC for use with flame scanners Characteristics see chapter 6 1 3 Special Points to Note When Using the Device in Explosion proof Areas If you do not do this ensure that the device is insulated in order to prevent any interference from equalising currents via the cable shield NOTICE Mounting location Ensure that the mounting location is easily accessible During operation of the combustion pla...

Page 33: ...er flame sensor on the burner s viewing opening Use the corresponding adjustable holder for this The compact flame scanner flame sensor is now mounted Pay attention to the following instructions for alignment WARNING Overheating of the flame sensor flame scanner Ensure that the max permissible ambient temperature is not exceeded at the installation site Due to the location where the flame scanner ...

Page 34: ...be difficult to detect that the flame has gone out Avoid aligning the F300K in an axially parallel arrangement with the flame The correct positioning alignment of the F300K is a decisive prerequisite for high availability or for the achievable selection quality In any case you should always take into account that the aperture in the UV and UVIR double sensor versions is very restricted due to the ...

Page 35: ...ested All terminal and plug in connections must have been tested NOTICE Putting the device into operation To operate the F300K safely you have to adhere to the following sequence when putting it into operation for the first time 1 Release access level 1 or 2 by means of a password Section 7 2 Enter Password 2 Set the flame parameters of the F300K Section 6 4 4 Setting Monitoring Parameters 3 Set t...

Page 36: ...w the flame scanner works Following any change it is necessary to check the correct switch off parameters again by means of cor responding switch off tests You generally start making settings with the flame burning at the burner s base firing rate and can then continue for the background signal when the burner to be monitored is off It is also possible to do this the other way around NOTICE Note a...

Page 37: ...ent UV signal available in the usage of F300K UVIR 1 double sensor despite the signal reinforcement to level 13 select Adjust the Reinforcement Menu of the IR sensor 2 Align the F300K mechanically in such a way that the flame to be monitored reaches the maximum signal strength 3 During alignment you can read check the value from the display of the dynamic range Fig 6 3 Alignment menu for the singl...

Page 38: ...nfirm by pressing ENTER Fig 6 5 Amplification setting menu 2 Press the key to apply the amplification A countdown of 8 seconds begins This is accompanied by flashing During this countdown you have to confirm the setting by press ing ENTER If you do not an error message appears and the setting is rejected Alternatively use the key to reject the setting Fig 6 6 Amplification setting menu after press...

Page 39: ...adaptation 0 100 mV Information that the trigger threshold is too low for the selected Amplification and is adjusted automatically to the displayed value smallest valid 01 Amplification 1 13 Amplification level of the signal Min mark Optimum dynamic range min Max1 mark Recommended maximum of the optimum dynamic range when monitoring two fuels in the same mode for the weaker signal e g for gas Mark...

Page 40: ...n be added with the required percentage and be processed further a Control with to increase the percentage of UV signal to the weighted signal b Control with to decrease the percentage of UV signal to the weighted signal 2 Control with to confirm the weightings A countdown of 8 s starts now This would be shown with blinking During the countdown you must confirm the settings through otherwise you w...

Page 41: ...amplification to optimum effect beforehand Select the firing rate state with the lowest signal amplitude This is normally the base fir ing rate NOTICE You can open the menus Record flame ON Record flame OFF and Analyse individually or process them as a series You can also have the monitoring parameters set automatically and or set them manually You can switch to the next menu in the sequence or se...

Page 42: ...st results when analysing the learned recorded signal if you carry out the recording in the flame OFF state in the most unfavourable situation for distinguishing between flame ON and flame OFF This is when there is strong interfering radiation coming from the combustion chamber With IR flame scanners it is often the case immediately after the burner is switched off 1 Open the Automatic parameter s...

Page 43: ...play is fully loaded a Press to open the next menu Analyse b Alternatively exit the menu by pressing and then select the menu Analyse Fig 6 15 Record flame OFF display once the parameters have been learned The F300K has now automatically learned the parameters for the flame OFF state ...

Page 44: ... NOTICE To save the parameters of the analyzing result you need to send it to the flame scanner WARNING When you confirm the parameters transferred the CRC in the flame scanner changes Pa rameter changes after the switch off test and the associated change to the CRC necessitate a new switch off test see Section 6 4 5 Switch off Test 1 Open the Automatic parameter setting Analyse menu 2 Press to di...

Page 45: ... by pressing ENTER If you do not an error message appears and the setting is rejected b Alternatively press to reject the data Icon Name Value Explanation Switch on level 0 2 500 mV Trigger threshold flame ON Fig 6 18 Switch on parameters display 1 Parameter trigger threshold for flame on 2 Process reliability max fault useful signal distance between flame OFF and ON Switch on parameters Trigger t...

Page 46: ...45 6 Commissioning The data has now been determined and sent to the flame scanner Fig 6 21 Successful transfer ...

Page 47: ...the evaluation results from the Automatic Optimisation Screens for the display of evaluation results from the Automatic Optimisation pop up and they can be edited through DOWN or UP buttons Other procedures such as Browse and Save comply with automatic optimisation NOTICE The positions of the displayed trigger threshold corresponds to activation of menus which are currently active in F300K availab...

Page 48: ...rameterisation by making settings manually You will find information on manual parameterisation in section 7 5 Manual setting Fig 6 24 With UP the trigger threshold would be in creased With UP the trigger threshold would be increased and process reliability would be reduced ...

Page 49: ...h off tests in the relevant performance range and the relevant modes of the furnace Make the flame go out To do this you have to shut off the fuel supply of the burner mon itored by the F300K preferably using the quick action valve Check after the flame goes out that the signal for closing the safety shut off device within the necessary timescale is triggered NOTICE Check beforehand that the param...

Page 50: ...ent your checks of the parameter settings This documentary evidence can be included in the burner s settings log This can be done by reading out the parameters and or the CRC of the safety related param eter sets of modes 1 2 and 3 for the flame ON state by means of the user interface We recommend that you use the F300K Remote Software to save or make a note of the soft ware version number at the ...

Page 51: ...y combination ESC UP or ESC DOWN Selection of the device at FSB Bus NOTICE The following view is only displayed with the external user interface if more than one device is connected to the BUS Start window flame ON OFF Fig 7 1 Initial image 1 Software version of the User Interface Manufacturer Fig 7 2 Initial image 2 Selection symbol 01 Bus ID Device number F300K Model UV 4 Spektrum 03 Selection o...

Page 52: ...ce of the flame OFF signal in the current operating mode 4 Operating mode 1 2 3 Active mode 5 Frequency band S T Active frequency band 6 Frequency range 1 7 Active frequency range 7 Fault cause of problem Hxxx Uxxx Fault that led to the problem cause of switch off 8 Image number 000 999 Current image number 9 Bar display Flame intensity evaluated signal with indication of the current switching thr...

Page 53: ...g a password and accessing the standard level level 1 NOTICE The following password levels are available Password level 1 standard level entry of 0000 state on delivery should changed after commissioning limited manual parameterisation possible Password level 2 expert level entry of XXXX state on delivery you should change it to customer password after commissioning extensive manual parameterisati...

Page 54: ... 3 Calling the information on the mode You will find more information on the values in the following table Fig 7 7 Overview of the information menu 1 Devices 2 Signal of the flame 3 Fault 4 Mode 1 3 monitoring parameters 1 Information on mode 1 2 Information on mode 2 3 Information on mode 3 Use the arrow keys to scroll up and down ...

Page 55: ...gnal is analysed 11 Safety time 1 5 sec FFDT maximum time before the flame relays are switched off after the non appearance of the flame signal 10 Switch off time 0 3 5 s Time before the flame relays are switched off after the non appearance of the flame signal 09 Recovery time integra tion time 0 2 5 sec Time for the development of the full switch off time of the flame relays if the flame sig nal...

Page 56: ...tive number 71 T Current device tempera ture C Temperature in flame sensor 74 Operating hours without minutes h 6 digits e g 120003 h 75 Switching cycles SC Number of switching cycles e g 100234 76 SW V Software version of flame scanner Example SW 00 01 03 000 77 CRC CRC programme of flame scanner Safety related CRC 15 B1 CRC switch off parame ters mode 1 Safety related CRC 15 B2 CRC switch off pa...

Page 57: ...nformation on the values in the following table Icon Name Value Explanation Peak value of the signal VDC VAC Current peak value of the amplified signal and maximum value of the DC voltage signal that occurred Effective value of the signal VDC VAC Current effective value of the amplified signal and current value of the DC voltage signal ...

Page 58: ...s that can be set is simulated what would happen if The flame intensity and flame ON OFF state are displayed for each frequency range Approx 70 switching threshold flame ON Approx 30 switching threshold flame OFF Calling the signal simulator 1 B1 1 or B1S1 or B1T1 indicate which frequency band is active 2 Switch on limit in range 1 7 3 Switch off limit in range 1 7 ...

Page 59: ...tware version 1 1 Mode x and frequency band S T BxSy BxTy Frequency range y Lower limit frequency Hz 1 10 5 2 16 8 3 25 13 4 40 20 5 63 32 6 100 50 7 160 80 B Operating mode x Operating mode Nr 1 3 S Standard frequency band T Low frequency band y Frequency range Nr 1 7 ...

Page 60: ...em NOTICE No fault displayed If the user interface displays only the icon the current cause of the switch off is not a fault 1 Position in the fault list 2 Fault number 3 Fault time operating hours minutes 4 Difference between the fault time and the current operating hours 5 Additional information on the fault ...

Page 61: ...e switch off causes see section 7 3 4 1 Reading the cause of a problem the display also shows any fault that has occurred 1 Position in the fault list 2 Fault number 3 Fault time operating hours minutes 4 Difference between the fault time and operating hours 5 Additional information on the fault ...

Page 62: ... with the operating unit You will find information on automatic parameter setting in Section 6 4 4 1 Automatic setting Fig 7 8 Overview of automatic parameter setting 1 Align 2 Record flame ON 3 Record flame OFF 4 Analyse 5 Hand optimization 6 Amplification IR only double sensor 7 Weighting only double sensor ...

Page 63: ...arameters manually using the operating unit To help you with setting the frequencies there is a simulator available see chapter7 3 3 2 Sig nal simulator that displays the result of the change to the limit frequency as an online preview what would happen if for all of the possible frequency settings Fig 7 9 Overview of the Manual parameterisa tion menu 1 Change switch on startup parameters 2 Change...

Page 64: ...se parameters only work in the switch on startup state Changing the switch on startup parameters manually You will find more information on the values in the following table Apply or reject the setting Icon Name Value Explanation 20 Switch on level 0 2 500 mV To switching threshold flame ON signal ...

Page 65: ...e rates of extraneous light signals these are more or less additionally suppressed After each interruption of the pulse rates the elapsed switch on time is reset within a time span of 0 3 to 5 seconds The level of suppression applies inversely The shorter the time the longer it has an effect on the switch on time behaviour If a setting is necessary here you should only make adjustments by small in...

Page 66: ... flame scanner Data that should be loaded from the UI must be the same than the receiving data from the flame scan ner A countdown of 8 seconds begins This is accompa nied by flashing During this countdown you have to confirm the setting by pressing If you do not an error message appears and the setting is rejected ...

Page 67: ...ameters are to be verified through switch off tests see Section 6 4 5 Switch off Test The change of the trigger threshold the gain of the weighting UV IR and or the frequency setting affects the switch off parameters and therefore requires renewed switch off test Changing switch off parameters manually Apply with or reject with switch to transfer the settings ...

Page 68: ...as sufficient flame radiation available with the selected settings and can choose one of these You will find more information on the values in the following table Icon Name Value Explanation 05 Switch off level 0 2500 mV Switching threshold flame OFF 06 Frequency range 10 160 Hz 5 80 Hz See the frequency ranges in section 7 3 3 2 Signal simulator Lower limit frequency as of which the signal is ana...

Page 69: ... set ting The already learned flame ON and flame OFF data is used for this This is only possible if the frequency band S T doesn t would changed Data line 1 that should be loaded from the User Interface UI Data line 1 loaded from the User Interface UI Data line 2 received by the flame scanner The data in row 1 must be the same as the data in row 2 A countdown of 8 seconds begins This is accompa ni...

Page 70: ...cts the switch off parameters and therefore requires renewed switch off test Data UI to be loaded from the user interface in this case factory parameters for the active mode and the safety time of FFDT 1 second Data line 1 loaded from user interface Data line 2 received from the F300K The data in line 1 must match the data in line 2 A countdown of 8 seconds begins This is accompa nied by flashing ...

Page 71: ...nto operation Operating mode parameters learned or manually set parameters for the operation of the F300K 7 5 4 Save parameters down load NOTICE The device parameters that currently exist in the flame scanner and all of the operating mode parameters are copied to the level of the operating unit Flame scanner parameters at the level of the operating unit are overwritten without a re quest for confi...

Page 72: ...mode first NOTICE The current settings of the flame scanner are lost Mode 1 selected parameters Data that will be loaded by the user interface UI Data line 1 loaded from user interface UI Data line 2 received by flame scanner The data in line 1 must match the data in line 2 A countdown of 8 seconds begins This is accompa nied by flashing During this countdown you have to confirm the setting by pre...

Page 73: ...ame scanner NOTICE The current settings of the flame scanner are lost when the device parameters are reset Resetting device parameters Selected device parameters Data Line 1 loaded from user interface UI Data Line 2 received from the flame scan ner The data in line 1 must match the data in line 2 The transfer was successful ...

Page 74: ...tion by returning to the start screen Device selection see chapter7 1 Main Menu with several BACK or disconnect the bus connection The connection to the target device is made by the start screen Device selection see chap ter7 1 Main Menu WARNING After the transfer of the parameters the correct parameterization of the target device must be checked The correct parameterization after data transfer an...

Page 75: ...ing sections explain the parameterisation of the device properties Fig 7 12 Overview of the Device settings menu 1 Parameterise flame scanner 2 Parameterise operating unit 3 Device parameter factory settings 4 Change level 1 password 5 Change level 2 password ...

Page 76: ...75 7 Operation 7 6 1 Parameterising the flame scanner Parameterising the device parameters of the flame scanner Apply with or reject with ...

Page 77: ...ut and LED chain 0 current output and LED chain always 0 default 1 current output and LED chain indicate the current status of the flame signal 56 Intensity 2 LED resolution 0 1 Intensity signal of the LED chain for the flame signal only for the F300K without an integrated UI 0 low resolution 100 of LED default 1 high resolution 100 of LED 57 mA Current loop 1 signal type 0 1 0 display of the flam...

Page 78: ...th or reject with Icon Name Value Explanation 80 Display 1 background lighting Seconds Lighting duration 180 seconds default 81 Display 2 graphical display Contrast 50 default 82 1 CAN1 termination 0 1 OFF ON bus terminating resistor 0 default 86 Level meter 1 1 4 Decay time constant for peak values small large 87 Level meter 2 1 4 Response time constant for peak values small large ...

Page 79: ...UP or ESC DOWN NOTICE Should there be more than 2 devices connected to the BUS e g F300K FB30 only the last two devices which are connected to the BUS are allowed to have a BUS terminating resistor 89 Gateway message transmission DCS ON Sends the data cyclic if you were queried by DCS Sends the data always cyclic Icon Name Value Explanation ...

Page 80: ...ice parameter factory settings 7 6 3 1 Resetting the flame scanner factory settings NOTICE The current settings of the device properties of the flame scanner are lost However the safety related parameters in the flame scanner are not change ...

Page 81: ...80 7 Operation 7 6 3 2 Resetting the factory settings of the User Interface NOTICE The current settings of the device properties of the operating unit are lost ...

Page 82: ...rd level against unauthorised changes by setting a new password Also protect information about the currently set password against unauthorised access Enter the old password for level 1 on delivery 0000 The old password for level 1 has been success fully entered Enter the new password for level 1 The new password for level 1 has been accepted ...

Page 83: ...safety related parameters When you enter a password this gives you time limited access to the associated password level When you enter a valid password you get access to additional information and param eters that you can change NOTICE You can change the password for level 1 You need to know one of the currently valid pass words to do this ...

Page 84: ...inst unauthorised changes by setting a new password Also protect information about the currently set password against unauthorised access Enter the old password for level 2 on delivery XXXX The old password for level 2 has been success fully entered Enter the new password for level 2 The new password for level 2 has been accepted ...

Page 85: ...at you can change NOTICE The new password is only accepted if it features in the password list In addition the corre sponding customer ID for the password is set 7 7 Firmware Update Firmware update By means of the F300K remote software a firmware update for the following devices starting from the specified software version is possible F300K Compact Flame scanner from SW V1 3 0 0 F300K UI Compact F...

Page 86: ...urface Damage to the surface can result in significant signal loss During periodic maintenance of the plant you should do the following things Check all the electrical plug in connections Put the burner into operation Check that the flame scanner is in working order Check the response time when the flame goes out Does it switch off correctly Create a log of the measurements and checks carried out ...

Page 87: ...nner or it has been interfered with in any way during the warranty period The device is shipped as specified in the purchase order information LAMTEC s terms and conditions of delivery and service and the general terms and conditions of delivery and service of the electrical and electronic engineering industry apply LAMTEC GmbH Co KG Sensors and Systems for Combustion Technology Wiesenstraße 6 D 6...

Page 88: ...ckup file see chapter 7 5 4 Save parameters down load down load or the commissioning log Any cus tomisation of safety related parameters that is necessary will be focused on the switching threshold See chapter7 4 Automatic setting and 7 5 Manual setting NOTICE The correct parameterisation after data transfer and parameter adjustment have to be verified through switch off tests see section 6 4 5 Sw...

Page 89: ...n Connect a 120 terminating resistor to the last device connected to the bus Switch the terminating resistor on again in the F300K External User Interface Switch on the terminating resistor with the external User Interface 7 6 2 Parameterising the User Inter face USB FSB module Add the terminating resistor Installation commissioning maintenance Note the document supply and engineering guide Fig 10...

Page 90: ... temperature s limit value exceeded Ambient temperature is too high 035 039 Communication with internal UI Activate terminating resistor in UI or when accumulating change F300K or UI 035 Input buffer overflow internal bus 036 Communication with internal UI 037 Acknowledge error internal bus 038 BusOff Bus A 039 Error warning level reaches internal bus 070 Power supply Voltage breakdown or voltage ...

Page 91: ...epair carried out C0005 Communication BUS error If this error occurs repeatedly change the user interface or have a repair carried out C0006 No access level X The access level has been reset The time has expired Enter the password again C0007 Communication If this error occurs repeatedly change the user interface or have a repair carried out C0008 Multiple devices are connected An external user in...

Page 92: ...n amplitude at flame OFF process reliability 1 Flame ON and flame OFF mixed up during learning Selected frequency is too high it can not find a suitable trigger threshold Note Flame scanner testing Device FFP30 does not contain sufficient frequency components above 100Hz Plant requires this state L1006 Analysis X Distance of threshold level from the limit level too short process reliability 1 Flam...

Page 93: ...tion Graphic W E200X Communication Repeat the operation If this does not eliminate the error the device is defective E2012 Communication PW error PW Level 1 and 2 have been entered equal E300X Communication Repeat the operation If this does not eliminate the error the device is defective E400X Communication Repeat the operation If this does not eliminate the error the device is defective E5001 Com...

Page 94: ... adapter for F300K Remote Software One FSB gateway for communication with other BUS systems Two FSB modules for collecting external analogue and digital signals Use the FG30 connection housing as a network node for example Connecting multiple F300Ks Multiple F300Ks can Make data available for recording and analysis be parameterised from an external terminal FB30 external user interface You can use...

Page 95: ...you connect the F300K Remote Software to the F300K this deactivates both the UI in tegrated user interface and the FB30 external user interface When you disconnect the F300K Remote Software from the F300K either the integrated user interface or the external user in terface is reactivated Fieldbus Gateway The Fieldbus Gateway can make the data of the F300K available to other bus systems The followi...

Page 96: ...to decommission it De energise the device and its components Heed the information provided by the burner boiler manufacturer during disassembly LAMTEC Leipzig GmbH Co KG is to be informed of the decommissioning The type and se rial number of the decommissioned device must be provided ...

Page 97: ...posal Notes NOTICE Improper or inadequate recycling harms the environment Please observe the regional dispos al regulations The device itself is to be recycled as electronic waste to returned to the burner or boiler manufacturer ...

Page 98: ...d stored or operated outside the specified range If it is any guarantees with regard to safety related functions lose their validity Housing Material Corrosion resistant aluminium EN AW 6082 seawater 2 atmospheric condition 1 anodised or stainless steel Dimensions 195 5 x 99 mm 3 9 x7 7 in Weight 1 05 kg 2 3 lb in Al 3 6 kg 7 9 lb in stainless steel V4A Input parameters Auxiliary power Supply volt...

Page 99: ...6 F Min 10 mA for a critical load of 50 mA 2 Provide spark suppression externally for inductive loads do not switch capacitive loads Fuse protection Internal self resetting circuit breaker 900 mA plus fuse 2 5 A Safety time FFDT Response time in the event of the flame going out tVAus adjustable via factory password to 1 2 3 4 5 seconds default 1 second Startup delay tVEin adjustable up to 5 second...

Page 100: ...e with TRD 604 Safety integrity level DIN EN 61508 2011 SIL 3 part 1 to 7 Overvoltage category IEC 60730 1 2010 ÜKIII Susceptibility to interference IEC 60730 1 2010 Emitted interference DIN EN 55022 2006 Class B Climatic range Protection class DIN EN 60529 2000 IP67 NEMA 4X Operating temperature range Operating temperature F300K 1 40 85 C 40 F 185 F device internal display Relative humidity 0 95 ...

Page 101: ...g 14 2 Dimensions of the FB30 00 external operating unit A Fixing mounting holes for M5 1 Cylinder head screw with M5x8 2 Mounting bracket 3 Round 5 pin M5 plug in connector Fig 14 3 FB30 10 views from the side and below Mounting on the control panel door ...

Page 102: ...tion 1 W 30 mA Fuse protection Internal fuse Communication CAN bus Driver Speed Cable length without repeater High speed 500 kbps 80 m 262 46 ft TP twisted pair recommended Connecting extension cable Connection type 2x2 wire TP shielded e g LiYCY TP 0 34 Cable length Core cross section 0 34 mm2 22 AWG Stub cable 6 0 m 19 68 ft The cable length depends on the maximum bus length see F300K technical ...

Page 103: ...on The wires must be installed attached in such a way that if a wire is unintentionally loosened a sufficient distance is still maintained between SELV PELV and the other voltages Width 77 mm 3 03 in Length 90 mm 3 54 in Height 46 mm 1 81 inch from the upper edge of the top hat rail Weight 0 35 kg 0 77 lb Fig 14 5 Dimensions FN 20 ...

Page 104: ...using Fig 14 6 Dimensions FN30 20 Fig 14 7 Terminal assignment BK black BU blue WHYE white yellow BN brown VT violet GYPK gray pink RD red GY gray RDBU red blue OG orange WH white WHGN white green YE yellow PK pink BNGN brown green GN green TQ turquoise GNYE green yellow Pin 1 BN Schirm Terminal 1 Pin 2 WH 24V Power pack V Pin 3 BU GND Power pack V Pin 4 SW FSB H Terminal 9 Pin 5 GY FSB L Terminal...

Page 105: ...in 6 VAC DC Permissible switching current 1 Max 0 5 A cosφ 0 4 Min 10 mA for a critical load of 50 mA 2 Allocated fuse in the device 1 500 mA slow blow IEC Output contact signal contact Normally open contact potential free Permissible switching voltage 1 Max 250 VAC 30 VDC min 6 VAC DC Permissible switching current Max 0 5 A min 10 mA for a critical load of 50 mA External fuse protection 500 mA sl...

Page 106: ...ply NOTICE The power supply unit FN30 can only be used to operate the F300K on an AC mains voltage within the scope of EN 60950 or UL 60950 The FN30 00 MEAN WELL Model DR 30 24 is UL Recognized approofed Ambient temperature 1 20 60 C Humidity Relative humidity of 20 90 RH non condensing Storage transport conditions Storage location Enclosed spaces Air temperature 1 40 70 C 40 158 F Humidity 90 rel...

Page 107: ...el DR 30 24 Fig 14 11 Dimension drawing FN30 Fig 14 12 Terminal assignment Pin 1 BN Schirm Terminal 1 Pin 2 WH 24V Power pack V Pin 3 BU GND Power pack V Pin 4 SW FSB H Terminal 9 Pin 5 GY FSB L Terminal 11 Input parameters Supply voltage 100 240 VAC 10 15 Power consumption 32 W starting current type 30 A 230 VAC 15A 115 VAC ...

Page 108: ...on cross section Flexible 0 5 2 5 mm2 20 AWG 12 AWG Climatic range Protection class 1 FN30 00 IP20 IP40 must be achieved as a minimum fol lowing installation FN30 10 IP66 Protection class Isolation class II EN 60950 1 UL 60950 1 Operating temperature range Ambient temperature 1 20 60 C 4 140 F Humidity FN30 IP20 relative humidity of 20 90 RH non con densing FN30 IP66 relative humidity of 0 95 RH n...

Page 109: ...n housing and FG30 21 stainless steel Fig 14 14 Dimensional drawing FG30 00 Fig 14 15 Terminal assignment Fig 14 16 Dimensional drawing FG30 20 Fig 14 17 BUS plug 1 shielding 2 24 V 3 GND 4 FSB H 5 FSB L Fig 14 18 FG30 00 Fig 14 19 FG30 20 ...

Page 110: ...he specified range If it is any guarantees with regard to safety related functions lose their validity Climatic range Protection class 1 IP66 Operating temperature range Ambient temperature 1 20 60 C 4 140 F Humidity Relative humidity of 20 90 RH non condensing ...

Page 111: ...oss recessed raised rounded head screw M5 B Housing bottom 2 fixing holes grid dimension 160 x 160 use screws M8 Screw length minimum of 16 mm End length depends on assembly C Housing cover internal ground connection 3 Screwed cable gland M20 x 1 5 10 14 4 Screwed cable gland M16 x 1 5 5 10 5 5 pin round connector M12 6 Pressure compensation element 7 Bracket for stainless steel protection hose fr...

Page 112: ... con nection Fig 14 23 Connector pin assignment Fig 14 24 Mounting diagram Socket for FSB con nection Pin 1 BN Shield Pin 2 WH 24 V Pin 3 BU GND Pin 4 SW FSB H Pin 5 GY FSB L Technical Data Rated voltage 1 24 VAC DC Rated voltage range max 60 V Rated current 4 A Contacts 5 Cable length 0 5 m 1 64 ft Coding A Construction type M12 1 socket Rated insulation voltage EN 50178 60 V Test voltage 1 5 kV ...

Page 113: ... to safety related functions lose their validity Protection class IP67 in screwed condition Housing material zinc die casting nickel plated Contact material CuZn gold plated Thread material CuZn nickel plated Sealing washer NBR Temperaturbereich 25 C 90 C 13 F 194 F Querschnitt 5 0 34 mm2 22 AWG Gewicht 0 021 kg 0 046 lb Technical Data ...

Page 114: ...ing of the FB30 Fig 14 25 Flame Scanner Testing Device FFP30 Fig 14 26 1 1 Positions of the internal jumper IR UV A B C Threaded receptacle for F200K F300K Plug in receptacle for FFS05 FFS06 FFS07 FFS08 F200K D Changing battery 9 V 500 mA turn left to open housing E Toggle switch ...

Page 115: ...uency ranges Voltage supply Alkaline battery 9 V 500 mAh Automatic switch off after approx 5 minutes Battery life approx 3 years Housing Design Cylindrical aluminium housing Installation Direct connection through Threaded receptacle for F200K F300K Plug in receptacle for FFS05 FFS06 FFS07 FFS08 F100K F200K Climatic range Protection class 1 IP54 Protection class Protection class III Weight 0 52 kg ...

Page 116: ...ll be wired in accordance with NEC field wiring requirements for the location Plug PIN Cable Core Code Function F300K Farben Zahlen 1 WH ws weiß 11 ELEVEN Bus FSB H WHGN wsgn weiß grün 14 FOURTEEN Bus FSB H 2 BK sw schwarz 10 TEN Stand by 3 RD rt rot 8 EIGHT 24 VDC 4 BU bl blau 7 SEVEN GND 5 PK rs rosa 6 SIX 20 mA 6 GY gr grau 5 FIVE Mode of operation BA 1 7 YE ge gelb 4 FOUR Flame signal 8 GN gn ...

Page 117: ... ER Tray Cable Exposed Run outdoor Housing material Outer sheath of special PVC Minimum bending radius Static Occ moved 6 20 x OD Outer diameter Temperature range Static Occ moved 40 10 C 90 C 40 14 F 194 F Cross section 14 0 9 mm2 18 AWG Shild copper braiding Core identification black cores with continuous white numbering ...

Page 118: ...relays may only be wired with safety extra low voltage in accordance with the requirements for supply voltage 14 2 1 F300K With Power Pack FN20 FN30 Fig 14 28 F300K FN20 connection diagram BN brown BK black BU blue GN green GY grey PK pink RD red VT violet WH white YE yellow SH shield WHGN white green GYPK grey pink RDBU red blue BNGN brown green ...

Page 119: ...for the derivation of exceptional EMC interference The link leads to a short circuit between chassis groun dand FPE As a result it may come to influence devices with the same ground reference 14 2 2 F300K With ETAMATIC FMS Fig 14 30 F300K ETAMATIC connection diagram ...

Page 120: ...is groun dand FPE As a result it may come to influence devices with the same ground reference CAUTION If the F300KUI or F300K FB30 is connected no other device may be connected to the Eta matic 24V supply BN brown BK black BU blue GN green GY grey PK pink RD red VT violet WH white YE yellow SH shield WHGN white green GYPK grey pink RDBU red blue BNGN brown green ...

Page 121: ...120 14 Appendix 14 3 EU Declaration of Conformity ...

Page 122: ...121 14 Appendix ...

Page 123: ...terization only with surcharge SO F300K Accessories Selection Power supply units Power supply unit FN20 230 VAC 50 60 Hz 24 VDC IP20 with relay output mounting on a DIN rail 659R6010 Power supply unit FN20 115 VAC 50 60 Hz 24 VDC IP20 with relay output mounting on a DIN rail 659R6010 115 Power supply unit FN30 20 230 VAC 50 60 Hz 24 VDC with relay output IP66 housing 659M0101 Power supply unit FN3...

Page 124: ...r with cooling air housing and purging air coupling detachable adjustable 659S1400 FK41 adjustable holder with cooling air housing purging air coupling and ball joint 659S1401 FK30 cooling air housing 659S1100 Optional Components Selection FG30 00 connection housing including connector for FSB interface 659N5500 FG30 20 Ex connection housing for Ex II zone including connector for FSB interface 659...

Page 125: ...124 14 Appendix ...

Page 126: ... Co KG Wiesenstraße 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de Print no DLT7650 19 aEN 007 The information in this publication is subject to technical changes Printed in Germany Copyright 2019 ...

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