Troubleshooting
157
Tailgate Unlocking Spontaneously
If the tailgate seems to unlock by itself when using the packer, the “power bleed” inside the valve
might not be working on the right side of the hydraulic cylinder.
To fix this problem:
1.
Apply all safety measu
res to
ensure safety around the vehicle at all times.
2.
Ensure that the parking brake is applied.
3.
Pull out the red emergency S
TOP
button.
4.
Install a pressure gauge on each port of the tailgate section (on the valve).
Figure 8-10 Gauges 1 and 2
5.
Start the engine and engage the hydraulic pump.
6.
Disconnect packer extend proximity switch. This will prevent the packer from returning to its
initial position.
7.
Push the green “start cycle” button to start the packer and pressurize the system.
Gauge 1 should always indicate 0
psi and gauge 2 should indicate a sudden burst of pressure
(from 0
psi to 3000
psi) each time the packer reaches the end of a stroke. If gauge 1 indicates
pressure, this may be caused by a faulty holding valve, faulty velocity fuse or hydraulic hoses not
properly connected. Refer to “Main Hydraulic Schematic” on page 120 for proper connection.
Tailgate Lowering Spontaneously
If the tailgate seems to lower by itself, a faulty velocity fuse might be involved.
To fix the problem:
1.
Apply all safety measu
res to
ensure safety around the vehicle at all times.
2.
Ensure that the parking brake is applied.
3.
Make sure that the velocity fuse is clean and that its plunger is moving freely. Replace if necessary.
Fittings
Gauge 1
Gauge 2
Summary of Contents for Automizer Versa Hand
Page 1: ...AUTOMIZER VERSA HANDTM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...AUTOMIZER VERSA HAND MAINTENANCE MANUAL...
Page 26: ...18 Safety...
Page 89: ...Lubrication 81 Figure 4 11 Lubrication chart Automizer...
Page 90: ...82 Lubrication Figure 4 12 Lubrication chart Versa Hand arm...
Page 94: ...86 Lubrication Figure 4 18 Cylinder retaining ring Cylinder retaining ring...
Page 95: ...Lubrication 87 Packer Lubrication Points...
Page 96: ...88 Lubrication Hopper Door Hopper door latch Hopper door hinges...
Page 105: ...Hydraulic System 97...
Page 127: ...Hydraulic System 119 Figure 5 29 Detecting cylinder internal leaks 1 2 3 4 5 A A A...
Page 128: ...120 Hydraulic System Main Hydraulic Schematic...
Page 129: ...Hydraulic System 121 Hydraulic Schematic 96 Gallon Gripper...
Page 130: ...122 Hydraulic System Hydraulic Schematic 300 Gallon Gripper...
Page 131: ...Hydraulic System 123...
Page 132: ...124 Hydraulic System...
Page 137: ...Electrical System 129 Electrical Schematics Console 1...
Page 138: ...130 Electrical System Console 2...
Page 139: ...Electrical System 131 Arm Control...
Page 140: ...132 Electrical System Chassis...
Page 141: ...Electrical System 133 Main Body...
Page 142: ...134 Electrical System Hopper...
Page 143: ...Electrical System 135 Arm...
Page 144: ...136 Electrical System...
Page 151: ...Pneumatic System 143 Pneumatic System Schematic...
Page 152: ...144 Pneumatic System...
Page 155: ...Troubleshooting 147 Figure 8 4 Ball end hex wrench metric and SAE...
Page 164: ...156 Troubleshooting Figure 8 9 Tailgate locking mechanism...
Page 166: ...158 Troubleshooting...
Page 189: ...Lifting Arm 181...