4
. LUBRICATION SYSTEM
4-3
XCITING 500
TROUBLESHOOTING
Oil level low
High oil pressure
•
Oil consumption
•
Pressure relief valve stuck closed
•
External oil leak
•
Plugged oil filter, gallery, or metering orifice
•
Worn piston ring
•
Faulty oil pump
•
Incorrect piston ring installation
•
Worn valve guide or seal
Seized engine
•
No or low oil pressure
Oil contamination (White appearance)
•
Clogged oil orifice/passage
•
From coolant mixing with oil
•
Internal oil leak
─
Faulty water pump mechanical seal
•
Non-recommended oil used
─
Faulty head gasket
─
Water leak in crankcase
Oil contamination
•
Deteriorated oil
No oil pressure
•
Faulty oil filter
•
Oil level too low
•
Worn piston ring (White appearance with water or
•
Oil pump drive chain broken
moisture)
•
Oil pump drive sprocket broken
─
Damaged water pump mechanical seal
•
Oil pump damaged (pump shaft)
─
Damaged head gasket
•
Internal oil leak
─
Oil relief not frequent enough
Low oil pressure
Oil pressure warning indicator does not work
•
Pressure relief valve stuck open
•
Faulty oil pressure switch
•
Clogged oil filter and strainer screen
•
Short circuit in the indicator wire
•
Oil pump worn or damaged
•
Low or no oil pressure
•
Internal oil leak
•
Incorrect oil being used
•
Oil level too low
Summary of Contents for XCITING 500
Page 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
Page 16: ...1 GENERAL INFORMATION 1 13 XCITING 500...
Page 17: ...1 GENERAL INFORMATION 1 14 XCITING 500...
Page 18: ...1 GENERAL INFORMATION 1 15 XCITING 500...
Page 19: ...1 GENERAL INFORMATION 1 16 XCITING 500...
Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500...
Page 21: ...1 GENERAL INFORMATION 1 18 XCITING 500...
Page 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
Page 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Page 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Page 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Page 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Page 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Page 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Page 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Page 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Page 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Page 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Page 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Page 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Page 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Page 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Page 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Page 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Page 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Page 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Page 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...