KYMCO XCITING 500, Service Manual

Page: 130 / 349

7. ENGINE REMOVAL/INSTALLATION
7-1
XCITING 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
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During engine removal and installation, support the scooter on its main stand.
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Support the frame using a jack or other adjustable support to ease of engine hanger bolt removal.
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The following components require engine removal for serviced with the engine installed in the
frame.
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Oil pump (Section 4)
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Water pump (Section 6)
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Cylinder head (Section 8)
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Cylinder/Piston (Section 9)
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Drive and driven pulleys/clutch (Section 10)
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Final reduction (Section 11)
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Alternator/Starter clutch (Section 12)
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The following components require engine removal for service.
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Crankshaft/Crankcase/Balancer (Section 13)
SPECIFICATIONS
ITEM SPECIFICATIONS
Engine dry weight 66 kg (145.2 lbs)
At draining 2.0 liter (2.1 US qt, 1.8 lmp qt)
At disassembly 2.5 liter (2.7 US qt, 2.2 lmp qt)
Engine oil capacity
At oil filter cartridge change 2.1 liter (2.2 US qt, 1.9 lmp qt)
TORQURE VALUES
Engine mounting bolt 80 N•m (8 kgf•m, 58 lbf•ft)
Engine mounting nut 80 N•m (8 kgf•m, 58 lbf•ft)
Rear shock absorber lower mounting bolt 40 N•m (4 kgf•m, 29 lbf•ft)
Rear/parking brake caliper mounting bolt 32 N•m (3.2 kgf•m, 23 lbf•ft)
ALOCK bolt: replace with a new one
Engine hanger mounting bolt 50 N•m (5 kgf•m, 36 lbf•ft)
Engine hanger rod nut 35 N•m (3.5 kgf•m, 25 lbf•ft)