6
. COOLING SYSTEM
6-2
XCITING 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
WARING:
Removing the radiator cap while the engine is hot can allow the coolant to spray out,
seriously scalding you. Always let the engine and radiator cool down before removing the
radiator cap.
CAUTION:
Radiator coolant is toxic. Keep it away from eyes, mouth, skin and clothes.
•
If any coolant gets in your eyes, rinse them with water and consult a physician immediately.
•
If any coolant in swallowed, induce vomiting, gargle and consult a physician immediately.
•
If any coolant gets on your skin or clothes, rinse thoroughly with plenty of water.
NOTE:
Use coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of
radiator passages. Using tap water may cause engine damage.
•
This section covers service of the cooling system.
•
These services can be done with the engine installed in the frame.
•
Add coolant at the reserve tank. Do not remove the radiator cap except to refill or drain the
system.
•
All cooling system services can be done with the engine in the frame.
•
Avoid spilling coolant on painted surfaces.
•
After servicing the system, check for leaks with a cooling system tester.
Summary of Contents for XCITING 500
Page 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
Page 16: ...1 GENERAL INFORMATION 1 13 XCITING 500...
Page 17: ...1 GENERAL INFORMATION 1 14 XCITING 500...
Page 18: ...1 GENERAL INFORMATION 1 15 XCITING 500...
Page 19: ...1 GENERAL INFORMATION 1 16 XCITING 500...
Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500...
Page 21: ...1 GENERAL INFORMATION 1 18 XCITING 500...
Page 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
Page 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Page 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Page 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Page 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Page 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Page 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Page 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Page 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Page 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Page 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Page 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Page 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Page 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Page 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Page 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Page 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Page 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Page 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Page 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...